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Workbench Creations
Workbench Creations is the place for conversation and discussion about do-it-yourself (DIY) projects. This DIY blog will feature projects completed by its owner as well as projects completed by other do-it-yourselfers. Workbench Creations is the place where DIYers can discuss ideas, learn about what others have done, and share their expertise.
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Posted November 04, 2009 12:01 AM
by Mello
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Last week, I detailed the renovations that we made to the kitchen
in our new home. This week, we tackle
the bathroom. Although the room is small in size, the renovations involved no
small amount of work.

Rub-a-Dub-Dub, 3 Men and a Tub
The old pink cast iron bathtub was in pretty bad shape, so
we decided it had to go. Though there appear to be several methods offered for bath tub removal on CR4 , we
decided against breaking the tub to get rid of it. Thus ensued the entertainment of watching my
husband, brother, and father all crammed into a tiny space, utilizing 2
carjacks and some 2x4s to prop up the tub vertically. Otherwise, it wasn't going to fit out the
door and through the hallway.

Working slowly and carefully, the guys managed to get the
tub upright. Then they loaded it onto a
heavy-duty rental dolly, and rolled it to the front door. If getting it out of the bathroom wasn't
difficult enough, getting the tub out the front door and down the front steps
was certainly a challenge. I think the
discussion on how to manage this maneuver lasted longer than the actual removal.
Ultimately, we ended up using some 2x4s as a ramp, and lowered the tub back to a
horizontal position. Gravity did most of
the work in sliding the tub down the ramp, and we were good to go - with no
crushed toes for our efforts!

(Special thanks to the mystery person who swiped our tub
from the side of the road later that same day. Sure, we probably could have
made a few bucks off the tub at the dump, but we would have had to rent a
trailer)

Walls Closing In
The bathroom walls were pink and horribly textured. Upon initial inspection, it appeared that our
options were 1) sand them down, 2) skim coat them, or 3) tear them down and put
up new drywall. I ended up trying to peel a bit of the textured paint from part
of the wall, and it came off quite easily.
Excited about the prospect of an easy removal of the evil pink textured
surface, we peeled off quite a bit before finding our mistake. Apparently, the part that came off easily
happened to be where the joint spackle was.
Everywhere else (a majority of the wall), we'd end up peeling off the
surface of the drywall.

Not to be defeated, we figured we'd keep peeling and just wind
up skim-coating the surface of the walls anyway. In the end, however, we finally decided that
tearing out the drywall would be the way to go. Of course, this ended up being
a challenge in itself, as we would have to rent a truck just to get the 8
sheets of drywall back to the house.
Fortunately, Home Depot is nearby and has rentals for about $20 for the
first 75 minutes. Unfortunately, as soon
as we started loading drywall into the truck, it started raining - and the drywall
became wetwall. Is anyone else starting
to see the pattern that nothing in this house renovation has gone very
smoothly?

The other bit of our drywall challenge is one of plain
geometry. No matter how hard we tried,
we couldn't get a 4x8-foot section of drywall down the hall and into the
doorway of the bathroom. So we decided to cut them in half to make things
easier. Then, following the old adage of
"Measure twice, cut once," we cut, trimmed, re-trimmed, and installed
the drywall.

"Vanity is my
Favorite Sin(k)"
It comes as no surprise that the old vanity/sink unit needed
to be replaced. After the plumbing
challenges in the kitchen, the bathroom plumbing was pretty simple. Since we haven't quite finished tearing out
and replacing the subflooring in the bathroom yet (there were not one or two,
but three different types of linoleum layers going on), we'll probably end up
disconnecting and reconnecting the plumbing again, but this mainly entails a
little wrench-work.
As for the shower plumbing, we completed the
behind-the-drywall work and just have to unscrew and re-screw the fixtures when
we put the shower surround pieces in. I
would have rather tiled the shower walls, but in the interest of time and our remaining
sanity, we decided to live with an inexpensive surround for a few years.
Next week's blog entry, the last in this series, will focus
on basic home maintenance and repair.
Other blogs in this series:
Home Renovation for Newbies, Part 1: Don't Panic
Home Renovation for Newbies, Part 2: Prep Work
Home Renovation for Newbies, Part 3: Demolition Time
Home Renovation for Newbies, Part 4: Starting to Rebuild
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Posted November 02, 2009 12:01 AM
by joeymac
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Recently, I stained a deck that I built during the previous
year. Staining may sound simple (and it is), but there's a right way and wrong
way to get the job done.
You shouldn't stain your deck right after building it
because the wood needs time to dry out. This is true even for most types of pressure-treated
lumber. Remember, too, that there's a lot of prep work that must be done before
you start staining. Start by picking up the supplies that you'll need.
For DIY deck staining, you're going to need a pressure
washer, deck cleaner, scrub brush, and push broom, as well as painters' tape
and plastic. You'll also need to pick out what kind of stain to use, depending
on your house color or your preference. In my case, I chose a clear stain to
bring out the natural colors of the wood.
Before you start the prep work and staining, keep an eye on
the weather – both for today and the next few days. The wood must be completely
dry, and you'll want to sweep away any windblown dirt or leaves. Make sure
there's no rain in the forecast, too. Next, wet the deck with clean water and
apply your deck cleaner. Then use your scrub brush to get rid of any mold, mildew,
or compacted dirt.
Let the deck cleaner sit for as long as the instructions on
the label allow. Then use the pressure washer to clean everything off. After
the pressure cleaning phase, allow the wood to dry out for a couple days. During
this time, use the tape and plastic to put a barrier up on your house so that
you don't get any stain on your house when applying it.
Now that everything is set up and dried out, go over your deck
with a final sweep to get rid of any loose dirt off. Then and only then should
you start your staining.
Personally, I found it easier to do the railings first, and
then use a roller to apply the stain. Go over the boards with a brush for a
smooth stain look. Be careful not to use too much stain, however, because you
don't want runs showing up; they makes the person look like an amateur.
When you're done, don't walk on the deck for two days
to make sure the stain is dry. Also, keep an eye on that weather forecast. You
don't want it to rain for two days after the stain is applied.
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Posted October 28, 2009 12:01 AM
by Mello
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Last week's blog detailed some of the demolition we got into
in order to remodel the kitchen in my recently-purchased first home. Now we're
into the real work-- rebuilding the kitchen pretty much from scratch!

Reinstalling Windows 95
The first thing that we needed to address were the large
windows in the room. Their size and placement was such that they would fall
below the level of our new cabinets, so we needed to replace them with slightly
smaller windows.

Window replacement entailed removing some siding, taking out
the old windows, adding some new 2x4 framing, installing the new windows, and
putting in some more drywall and some molding to frame the inside of the
window. I won't get into too much detail
about our frustrations with replacing siding outside, as aluminum siding is
apparently impossible to find! Needless
to say, we borrowed some siding from another side of the house and replaced
that with some vinyl siding, which will eventually get painted to blend in
better.

Everything But the
Kitchen Sink
With the windows completed, we could put the new cabinets in
position and install the sink. Some careful measuring and leveling ensured that
both lower and upper cabinets fit together well, even though we had some
challenges with the walls themselves not being straight. Our stud finder was not working well, so we
ended up nailing quite a few test holes to find proper support to screw the
cabinets into.

Unfortunately, placement of the sink cabinet brought in the
challenge of moving plumbing and ductwork-- and in an area that was
less-than-ideal. Our house actually overhangs the poured concrete foundation by a few feet. In putting the sink along that wall, the plumbing needed to be run
through a very small space between the 2x4s in the basement.
Our main concern in putting plumbing in this space was that
it would get too cold in the winter and the pipes would freeze (my parents had
previous experience with this same problem in another house they owned). To
remedy the situation, we brought the plumbing underneath and as close to the
front of the sink cabinet as possible. While it was still a challenge to solder
the copper piping in such a small area, with the proper insulation we
shouldn't have too much of a problem with freezing pipes.
Like Water off a
Ducts Back
At the same time as the plumbing, we needed to move the old
ductwork over between the next set of 2x4s in the basement, as it was in the
way of where the plumbing would go. We ended up running the ductwork up through
the floor under the sink cabinet, and built a metal duct box that would route
the airflow through to the front of the cabinet.
We figured that having the duct so close to the plumbing in the cabinet
would help keep the pipes warmer, too.



That Sinking Feeling
With the preparation for the cabinets and sink completed, we
could finally put in the sink itself. When you buy a sink, it usually comes
with a little template to trace onto your counter for the size. We made sure to
place the layout just right-- not too close to the front where it would hit the
cabinet edge, and not too close to the back where it would sit on the curved
edge of the counter.
We drilled some pilot holes in the corners, then used a
sabre saw to cut the main hole for the sink. We carefully lowered the sink into
place, and eureka, it fit perfectly! Then came the measuring of PVC pipes for
the drain, some more soldering for the water lines, and liberal use of
plumber's putty and teflon tape.

When everything was connected properly, we officially tested
our assembly. Much to our chagrin, there was a little leakage around the drain
pipe. This is where my dad realized he hadn't tightened the assembly just below
the sink basket, so the situation was quickly remedied and we had a fully
functional sink!
Tune in next week to read about our bathroom remodel, and see how we tackled the removal of a very heavy bathtub!
Other blogs in this series:
Home Renovation for Newbies, Part 1: Don't Panic
Home Renovation for Newbies, Part 2: Prep Work
Home Renovation for Newbies, Part 3: Demolition Time
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Posted October 26, 2009 12:01 AM
by joeymac
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Now comes the hard part. Once the stones are delivered,
you're going to have to start digging. If you have the room to rent a machine (or
if you already own one), then this won't be too bad. My backyard is closed in, however, so
everything had to be dug by hand.
If you decide to go this route, I recommend getting as many
people as you can to help. Also, make sure that you have all of your tools in
order. You'll need a shovel, wheel barrow, hand tamper, push broom, pick axe, pitch
fork, and levels (preferably a laser level). I was amazed at how well a pitch fork
worked to loosen those hard-to-dig spots. My backyard has shale, which isn't
the easiest to dig in.
You're going to want to dig 8 inches deep or more, depending
on the drainage of your yard. Make sure to have a place to put all that dirt,
too. You'll be amazed at how much you'll have, and how it piles up so quickly.
Once the hole is dug to the required depth, begin filling it
with crushed stone. In my yard, I filled the hole with 6 inches of crushed
stone. Afterwards, I used the machine tamper to tamp the stones in place. When
that was done, I added the weed prevention cloth.to keep weeds from growing up
through your stones.
Then I added two inches of sand. This is where things gets
tricky. You'll want to grade the stones to make sure the pitch goes away from
your house. Otherwise, you'll have water flowing toward your house when it
rains. Once you've used the sand to get your pitch the way that you want it,
use the machine tamper to compact the sand.
Now you're ready to start laying down stones. (As a side
note, if you're patio has curved angles, you'll need a stone-cutting saw and
grinder to cut the stones to angles that you want.) Work your way from one
corner on (or go in rows if you want) with the pattern you picked out for your
stones. You'll have to add or remove sand for leveling the stones, or use stone
dust for more solid packing when adding.
After all of your stones are in and you're happy with the
way they look, take your plastic border strips and nail them down around the
stones. Once that's done, add your fine sand and push it through the cracks of
the stones with a push broom. Use some of your extra dirt to cover up the plastic
strips and level the area around it.
After the fine sand is filled in, use the machine
tamper to compact the stones and fill in the remaining spaces with sand. You'll
probably have to add more fine sand and then tamp it again. Once that's done and you're satisfied with
your work, your patio is complete. Enjoy!
Editor's Note: Click here if you missed Part 1 of this two-part series.
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Posted October 21, 2009 12:01 AM
by Mello
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When my husband and I purchased our first home, we didn't
realize just how much we work we'd be in for until my mother convinced us to
change up the layout of the kitchen!
The original floorplan only had about two cabinets worth of
actual counterspace (ugh!), and there wasn't all that much room for a table in
the eat-in dining area. By swapping the kitchen with the eat-in dining area, we
gained several cabinets, much more counterspace, and better flow for the room –
even though we were utilizing the same amount of square footage.

Moving the cabinets and kitchen sink to another wall
entirely entailed quite a few projects: the main window in the room needed to
be replaced with a shorter one so that it would be above countertop level;
plumbing had to be run to the proper place for the sink; electrical wires had
to be put into a new box for the stove to be moved; and duct work had to be
moved out and arranged so it came through a cabinet.

Brick Backspash: Friend or Faux?
The first step of the kitchen remodel was demolition. We had
already removed the carpeting and linoleum (yes, the kitchen was carpeted... on
top of a layer of linoleum!), so we moved on to tearing-out the faux brick
backsplash, the floor, and wall cabinets.
Thanks to a good friend, I was spared the long hours of
chipping away the backsplash with a hammer and crowbar. Of course, it was made
to last, and pretty much destroyed chunks of drywall underneath. Along with
patching a few places with some new drywall, it took several layers of
skimcoating (courtesy of my mom) and sanding to get the wall smooth enough to
look decent under paint.

After getting rid of the backsplash, my dad disconnected the
plumbing from the sink and my husband had fun removing the old cabinets. They were in terrible
shape and couldn't really be re-used in the new kitchen, although we did keep a couple of the better ones to use in
the basement for tool storage.
After the cabinet removal, we realized we would need to
demolish and replace some more drywall where the ceiling came down flush above
the cabinets.


Sub-Par Subflooring
Next came ripping out the old subfloor, which was in pretty
bad shape and uneven from where the old cabinets came out. Taking out subflooring can really be
a time-consuming task if you are dealing with one that has been stapled what seems like every 3
inches or so! Having a hammer, crowbar,
and pliers, along with a couple extra people are a must. Once a
majority of the wood has been hacked at, chipped away and torn out, you have to go over every inch of
the surface looking for the staples to remove so you have a relatively smooth surface of plywood to
put the new subflooring over.
As for installing new subflooring for linoleum to go over, I
highly recommend renting a screw gun with a long extension so you don't have to be on your hands
and knees for the installation-- it was a real back-saver for us, and quite fun to use!
With the major preparation of the kitchen complete, next
week's blog will focus on starting to rebuild.
Other blogs in this series:
Home Renovation for Newbies, Part 1: Don't Panic
Home Renovation for Newbies, Part 2: Prep Work
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