Login | Register


Plant & Facilities Engineering

The Plant & Facilities Engineering Blog is the place for conversation and discussion about mechanical and electrical systems, automation and instrumentation, maintenance and management, and products & services as they relate to plant and facilities operation. Here, you'll find everything from application ideas, to news and industry trends, to hot topics and cutting edge innovations. This blog is inspired by the Plant & Facilities Engineering newsletter from GlobalSpec, which you can subscribe to here.

Previous in Blog: Economy Turning, or Just Another Ambush?   Next in Blog: The Death of National Manufacturing Week
Close

Comments Format:






Close

Subscribe to Discussion:

CR4 allows you to "subscribe" to a discussion
so that you can be notified of new comments to
the discussion via email.

Close

Rating Vote:







11 comments

Web-enabled Control Systems: Good or Bad?

Posted October 03, 2009 7:56 AM

To reduce the costs of installing, verifying and troubleshooting production equipment, more OEMs are adding Web servers to their control systems for remote monitoring and service. However, this essentially puts your production equipment 'on the Web,' opening it up to potential cyber attacks. Do you have sufficient confidence in your network security to install Web servers on your production equipment? How do you plan to deal with this situation?

The preceding article is a "sneak peek" from Plant & Facilities Engineering, a newsletter from GlobalSpec. To stay up-to-date and informed on industry trends, products, and technologies, subscribe to Plant & Facilities Engineering today.


Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

Comments rated to be Good Answers:

These comments received enough positive ratings to make them "good answers".

Comments rated to be "almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, rate them!
Guru

Join Date: Aug 2007
Location: Anyplace over 100 Deg F
Posts: 543
Good Answers: 21
#1

Re: Web-enabled Control Systems: Good or Bad?

10/03/2009 5:40 PM

Two words: BAD IDEA!

__________________
I could never join a club which would have me as a member - Groucho Marx
Guru
Panama - Member - New Member Hobbies - CNC - New Member Engineering Fields - Marine Engineering - New Member Engineering Fields - Retired Engineers / Mentors - New Member

Join Date: Dec 2006
Location: Panama
Posts: 1247
Good Answers: 51
#2

Re: Web-enabled Control Systems: Good or Bad?

10/04/2009 1:18 AM

I can not envision ANY circumstances under which I would open any control or monitoring system to the possibility of compromise by unknown individuals who may or may not have questionable motives for accessing the system. In other words, NOTHING of value is EVER exposed to the web...

Guru

Join Date: Jun 2008
Location: USA/Europe
Posts: 4141
Good Answers: 71
#3

Re: Web-enabled Control Systems: Good or Bad?

10/04/2009 2:47 AM

Hi,

Apple Mac's are used in any safety critical situation, I think it is fair to say.

Any extra cost in business is easy to afford when you hardly need worry about Virus and other safety attacks like key-logging and similar.

No matter what fancy expensive anti virus used on Microsoft they are a Magnet for attacks,

Take care.

__________________
Take care, bb ----- >> "HEAR & you FORGET <-> SEE & you REMEMBER <-> DO & you UNDERSTAND" << =$=|O|=$= >> "Common Sense is Genius dressed in its Working Clothes" << <> [Ralph Waldo Emerson]
Guru
Popular Science - Weaponology - bwire Hobbies - Car Customizing - New Member

Join Date: Dec 2007
Location: Upper Mid-west USA
Posts: 5511
Good Answers: 53
#4

Re: Web-enabled Control Systems: Good or Bad?

10/04/2009 2:54 AM

Security systems configuration capabilities are adequately available to prevent unauthorized access without prohibitive cost and complication so why not?

A control system not connected to the net is vulnerable to hacking without proper precautions in place.

__________________
"In a time of drastic change it is the learners who inherit the future. The learned usually find themselves equipped to live in a world that no longer exists."Eric Hoffer"
3
Member

Join Date: Apr 2009
Location: UK
Posts: 7
Good Answers: 1
#5

Re: Web-enabled Control Systems: Good or Bad?

10/04/2009 4:44 AM

Couldn't we make a difference between web-based systems and web-enabled systems.

In the 1st case, your system uses Internet access: you've jump the sacred boundary -at least for most of us- and you expose your system to the world 'wild' web.

In the 2nd instance, you use Internet principles/technology which does not mean you connect your system to Internet.

By just 'enabling' your system to use Internet technology, such as having an HMI in an SVG webpage using HTTP+SSL protocol rather than having a supplier specific or bespoke interface, you secure to some extend the portability/durability of your investment. As well as a quite good independence from the original designer/developer.

That kind of approach has implication on the choice of hardware to run applications. By doing so, it's quite easy to spend more money on business/process specific parts.

You can also address Windows OS issues with non-OS based systems: see aJile.com for their Java processor approach or AONIX with their pure Java SIL4 software compliant solution. I.T. has a lot more to offer in terms of simplifications to industrial systems.

We shouldn't focus on the Internet access issue, there is only a binary answer to that one. To make a sound decision re. this point, just think you have to foot the bill with your own money if something wrong happens.

Patrice

Good Answer (Score 3)
Guru

Join Date: Jun 2008
Location: USA/Europe
Posts: 4141
Good Answers: 71
#7
In reply to #5

Re: Web-enabled Control Systems: Good or Bad?

10/04/2009 2:31 PM

Hi itilty,

There is no reason for a dedicated computer or part of a system to use the web but, tell that to the selfish bloke in the office who wants to show a 'funny' bit off You Tube? The barrier is broken and the tide comes rushing in!. ....... All for the sake of ignoring the instruction of no web use?

Take care.

__________________
Take care, bb ----- >> "HEAR & you FORGET <-> SEE & you REMEMBER <-> DO & you UNDERSTAND" << =$=|O|=$= >> "Common Sense is Genius dressed in its Working Clothes" << <> [Ralph Waldo Emerson]
Guru
Popular Science - Weaponology - bwire Hobbies - Car Customizing - New Member

Join Date: Dec 2007
Location: Upper Mid-west USA
Posts: 5511
Good Answers: 53
#10
In reply to #7

Re: Web-enabled Control Systems: Good or Bad?

10/04/2009 3:55 PM

Get some seawalls then...

__________________
"In a time of drastic change it is the learners who inherit the future. The learned usually find themselves equipped to live in a world that no longer exists."Eric Hoffer"
Off Topic (Score 5)
Guru

Join Date: Jun 2008
Location: USA/Europe
Posts: 4141
Good Answers: 71
#11
In reply to #10

Re: Web-enabled Control Systems: Good or Bad?

10/04/2009 7:36 PM

Hi wire,

Now, there's an idea!

It is keeping control of what could add up to thousands in a big company. But, I am looking at it from the 'domestic' use, where, in business there is usually an 'expert' to sort things out and set things up safely?

We had the wife of what was to become 'the expert' running the office and as he, her future husband was going through a computer course in Uni', she absorbed a lot of stuff and we thought they were both very clever., That was because non of the 'workers' including the Owner/Bosses could not use a computer. We had two. One we did labels and accounts on, the other we used as DCAD. I was fascinated with that.

Anyway, just thought I would let you know what happened at that time, when none had heard of a computer virus or 'spam'. Sounds funny, odd now but the turds who send spam and write virus' were still learning 'how to' at the time.

Take care.

__________________
Take care, bb ----- >> "HEAR & you FORGET <-> SEE & you REMEMBER <-> DO & you UNDERSTAND" << =$=|O|=$= >> "Common Sense is Genius dressed in its Working Clothes" << <> [Ralph Waldo Emerson]
Off Topic (Score 5)
Guru

Join Date: Feb 2008
Location: Montreal, Canada.
Posts: 576
Good Answers: 31
#6

Re: Web-enabled Control Systems: Good or Bad?

10/04/2009 8:59 AM

We are one of those industrial equipment manufacturers who want to install remote access in our equipment.

The reason is simple. Customers want instant fixes and modifications. Nobody wants to wait for a week or two anymore. This is difficult to provide on an international market.

The security issue is a problem that can be greatly reduces using an intermittent external connection. Under this scheme, the external connection is established by the customer's technician as needed using a temporary cable from our equipment to the external link. It is then removed after the work is done. This limit the access to a shorter time period reducing the chances of unwanted access. It is also under the customer's control.

Another way is to use a modem with a temporary telephone line. It is much slower than an Ethernet connection but it works for simple tasks.

Is that a good compromise for all of you who would have refused a permanent external connection?

__________________
Experienced is earned, common sense is taught, both are rare essentials of life.
Power-User

Join Date: Aug 2008
Location: West Virginia
Posts: 117
Good Answers: 8
#8

Re: Web-enabled Control Systems: Good or Bad?

10/04/2009 2:51 PM

There can be a lot gained by connecting instrumentation and control systems to the web. The risks can be great also. Being able to work on systems from the web can be a breath of fresh air. The problems about security, however are quite complex and usually glossed over. Companies that do not provide enough security generally suffer disasters of a very serious nature at the worst possible times. We do it, but we do it very,very carefully. By the way, we NEVER allow the direct control of any machine from the internet. You still have to talk to the control system itself, which adds its own level of security beyond the firewall and vpn's. We still control only such things that aren't critical such as HVAC.

Guru

Join Date: Sep 2007
Location: Defreestville, NY
Posts: 641
Good Answers: 47
#9

Re: Web-enabled Control Systems: Good or Bad?

10/04/2009 2:57 PM

Bad idea.

I put an unpatched XP box on a cable modem once just for grins and it was sending out spam inside 20 minutes.

Trading off the security and functionality of a control system for some convenience seems to me a very bad compromise.

Why not just VPN the patch with an MD5 hash to a technician who will then manually install it?

Stumbling upon a control system is a black hat's wetdream (think extortion).

__________________
Enjoy every sandwich - Warren Zevon
Score 1 for Good Answer
11 comments
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

Comments rated to be Good Answers:

These comments received enough positive ratings to make them "good answers".

Comments rated to be "almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, rate them!
Copy to Clipboard

Users who posted comments:

babybear (3), bwire (2), cwarner7_11 (1), itlity (1), Kilowatt0 (1), marcot (1), Rebuilt (1), stevem (1)

Previous in Blog: Economy Turning, or Just Another Ambush?   Next in Blog: The Death of National Manufacturing Week
You might be interested in: Desktop Personal Computers, Notebook and Laptop Computers, Handheld and Portable Computers