Login | Register


Metals & Alloys

The Metals & Alloys Blog is the place for conversation and discussion about ferrous and nonferrous metals, metalworking processes, and specialty alloys. Here, you'll find everything from application ideas, to news and industry trends, to hot topics and cutting edge innovations. This blog is inspired by the Metals & Alloys newsletter from GlobalSpec, which you can subscribe to here.

Previous in Blog: Running the numbers   Next in Blog: Is SMA OK?
Close

Comments Format:






Close

Subscribe to Discussion:

CR4 allows you to "subscribe" to a discussion
so that you can be notified of new comments to
the discussion via email.

Close

Rating Vote:







11 comments

Is it Easy Building Green?

Posted October 18, 2009 7:23 AM

The virtues of "green buildings" using metal components were the talk of the recent METALCON trade show. But what do you feel are the trade offs between highly recyclable metals versus renewable wood-based materials for construction? Are metals all they are claimed to be for creating energy efficient, sustainable, and recyclable buildings?

The preceding article is a "sneak peek" from Metals & Alloys, a newsletter from GlobalSpec. To stay up-to-date and informed on industry trends, products, and technologies, subscribe to Metals & Alloys today.


Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

Comments rated to be Good Answers:

These comments received enough positive ratings to make them "good answers".
Power-User

Join Date: Jul 2008
Location: Mallorca, Spain
Posts: 454
Good Answers: 12
#1

Re: Is it Easy Building Green?

10/19/2009 1:54 PM

Why use perishable product when non perishable (bricks and mortar, concrete) will last ten times longer? In the long run which is "greener"?

Chas

__________________
En la casa del herrero, cuchillos de palo!
Score 1 for Off Topic
Guru
Popular Science - Weaponology - bwire Hobbies - Car Customizing - New Member

Join Date: Dec 2007
Location: Upper Mid-west USA
Posts: 5511
Good Answers: 53
#3
In reply to #1

Re: Is it Easy Building Green?

10/19/2009 3:57 PM

Besides being outside the scope of the topic.

In the long run wood or metals can surpass bricks, mortar and concrete in utilities within the scope of the topic.

__________________
"In a time of drastic change it is the learners who inherit the future. The learned usually find themselves equipped to live in a world that no longer exists."Eric Hoffer"
2
Guru

Join Date: Mar 2008
Location: Sebring, Florida
Posts: 849
Good Answers: 22
#2

Re: Is it Easy Building Green?

10/19/2009 3:08 PM

Hello all,

As I don't see any other posts, I presume that I am a first responder. And Sooo!

As a retired Building Contract who has lots of experience with metal construction and also came up through the trades specializing in the field of wood working and carpentry, I feel fairly well knowledgeable regarding both materials and their good points as well as their down sides. I will begin with metal as it is being compared to wood.

Metal framing, for housing and small to moderately sized commercial buildings as well as parapet walls and superficial decoration on larger buildings Is called "Light Gage Metal Framing". The thicknesses begin with 12 Gage and are rolled down to as thin as 29 Gage for the thinner roofing panels. Even these thinner Gage panels are rated to have a 60,000 psi tensile strength. Enough about the description and on to the attributes and short comings.

The good!

It is made of recycled material, galvanized and does not support combustion. It is easy to work with once one has determined to work with it. Carpenters generally resist working with metal framing. If you are trying to find a contractor to build your building in an area of the country where everyone works with wood, good luck trying to get your metal framed building constructed at an affordable price. Your materials can be ordered from a production shop all pre-cut to length and rolled to size and thickness. Some production companies will pre-weld certain components as desired and even pre punch screw holes a little smaller than the actual size of the screws that will be used to assemble said building. Many of these types of buildings are sold as kits, not unlike a child's erector set. When assembling these kinds of buildings, they are quite flimsy and easy to bend and damage, so care must be taken with this part of the work. These buildings are assembled using screws and the joints are much stronger than nailed joints found in wood construction. If you can follow instructions, and read a set of plans, you can assemble your metal framed home your self. like wood construction, Light Gage metal framed buildings do not achieve their real strength until the sheeting and siding is in place. In cases where said framing is going to be the backing and framing for stucco, bracing and wire sheeting are substituted for steel sheeting. One can choose from vinyl, aluminum or steel sidings for the exterior finish. And one can choose from asphalt shingles, ore cement tiles over wood sheeting or assorted preformed steel sheets for the roofing. Even the soffit and cornish work can be constructed of pre-finished steel. I remember constructing a home for a customer who had lost their home to a fire, with out any wood at all in the structure or interior finish. I like working with light Gage steel but I am at heart a carpenter after all. I like the warmth of the feeling of log cabin home, but my wife has determined that her next home, will be constructed from light Gage steel, and be designed and assembled by me. So is it green construction. I say yes, less time and material is used in the manufacture of the components, the trimmings are recyclable it does not support combustion and the roofing and siding will last for 50 or more years. It won't rot and termites cannot eat it. Though the steel is heavy, a complete framing and siding and roofing package for a moderately sized home, can generally be shipped on a single tractor trailer rig. Thus, a saving in shipping fuel costs. The only real problem with this type of construction lies with getting the labor to assemble it.

But I am a carpenter and I like wood. And I have "all of the many tools" needed to do the work. A light Gage framer, needs a screw gun, some bits, some clamps, a level or two that has a magnetic strip on one side, a couple of hand held shears , and a framing square, and he is ready to get to work. Carpenters need many more tools to do the same work. Wood trimmings are generally burned or sent to the local land fill. Most of the trees that provide the lumber for today's wood construction is force grown and is not as dense as the old growth timber. While there is a benefit of the forest providing homes for wild life and areas of water shed, it takes a long time to produce building quality materials. Yes we have some harvesters that will chip up the trimmings for use in other building materials but the cost to do so is usually not a benefit to the harvester, and for the most part avoided. Millions of gallons of fuel is used in the harvesting and hauling of this building product. Labor for the building of wood framed buildings is not expensive compared to other more specialized trades.

Wood is certainly green, as the growing cycle provides many side benefits, but it burns, rots, and termites love it. I requires multiple re-paintings if exposed to the weather and replacement as may be needed for assorted causes. However: I have carefully compared the two very different materials and the over all cost to produce them, work with them, transport them and the anticipated life span of them when used for residential construction.

I'm very sorry "termite", but metal gets my vote. I can construct my home mostly of metal products, finished to resemble wood surfaces, on both the exterior and interior trim. I can add wood where wood absolutely must be in place as some synthetic materials are still too expensive to produce for the average home builder.

TMF

__________________
The only problem with common sense, is that not very many people have it, or know how or when to use it.
Good Answer (Score 2)
Guru
Popular Science - Weaponology - bwire Hobbies - Car Customizing - New Member

Join Date: Dec 2007
Location: Upper Mid-west USA
Posts: 5511
Good Answers: 53
#4
In reply to #2

Re: Is it Easy Building Green?

10/19/2009 4:04 PM

Good steer... I'm very impressed but my attention has been drawn to the engineered wood products specifically framing and beams etc..

What say you of engineered wood building components?

__________________
"In a time of drastic change it is the learners who inherit the future. The learned usually find themselves equipped to live in a world that no longer exists."Eric Hoffer"
Power-User
Hobbies - DIY Welding - New Member, but planning to be an Old Member

Join Date: Apr 2009
Location: Fargo, America
Posts: 141
Good Answers: 5
#7
In reply to #4

Re: Is it Easy Building Green?

10/20/2009 5:29 PM

Well, I can speak to engineered wood products a little bit. Laminated Strand Lumber1 (LSL) has been pretty commonly used by major wood door manufacturers for quite a while now. Currently, there is a real push for buildings to be certified 'Green' using LEED2 points. This requires things like Urea and -aldehyde free resins, adhesives, and solvents, tracking the life of recycled components through a 'Chain of Custody'... more can be found at captioned website.

I agree with you bwire; there are many ways we can limit or reduce waste material and wasteful practices. Sometimes, these methods cost more cash, but there can be a result that is larger than a cash dividend.

1Laminated Strand Lumber (LSL)
A composite of wood strand elements with wood fibers primarily oriented along the length of the member. The least dimension of the strands shall not exceed 0.25 in. and the average length shall be a minimum of 150 times the least dimension. (Excerpted from Marshfield Door Systems website)

2For more about LEED, visit http://www.usgbc.org/

__________________
" I ain't no physcikisk, but I knows what matters." Popeye the Sailor
Guru
Popular Science - Weaponology - bwire Hobbies - Car Customizing - New Member

Join Date: Dec 2007
Location: Upper Mid-west USA
Posts: 5511
Good Answers: 53
#9
In reply to #7

Re: Is it Easy Building Green?

10/20/2009 8:33 PM

Thanks for the link, seems many contractors are reluctant to deviate from what they're accustomed to and comfortable with even when a newer concept maybe cost effective, as those whom insist on using premium plywood when OSB is adequate.

__________________
"In a time of drastic change it is the learners who inherit the future. The learned usually find themselves equipped to live in a world that no longer exists."Eric Hoffer"
Guru

Join Date: Mar 2008
Location: Sebring, Florida
Posts: 849
Good Answers: 22
#10
In reply to #9

Re: Is it Easy Building Green?

10/20/2009 10:23 PM

WOW bwire,

If you were in some of the homes that disintegrated onto almost as many pieces of woody materials as it takes to create even one 4'X8'X7/16th " sheet of OSB, you would not make that statement. Coastal Building Codes now require at least 5/8" thick plywood for roof sheeting and 1/2" thick side wall sheeting. I have constructed buildings using OSB when the building code permitted its use, but I insisted that it be clued to the framing member as well as being nailed as per the building code.

One of the most obvious problems with the use of materials that are of composite construction using wood chips, fibers or particulates, is that it cannot resist moisture and is therefore not suitable for use where it may absorb moisture or get wet. It is suitable for use for interior componants such as doors and trim. but today's builders prefer not to install wood exterior wood doors. Even the false shutters are being made of plastic.

As mentioned before, I am a retired contractor. I will construct one more home for myself and wife. It will be framed with light Gage galvanized steel. The roofing including the trusses and all of the trim will also be of steel. The exterior doors will like wise be steel. The floor joisting will be steel bar joists with coraform sheeting on top. This will be filled with light weight concrete. The Foundation will of course be cement block on top of a concrete footing. This building will be insulated with spray on foam and feature thermo paine windows. Even the exterior siding will be pre-finished steel lap siding. Will It be "Green", well it will certainly be among the most energy efficient methods of construction as it will be constructed mostly of recycled materials. It will be stronger than similar wood framed structures. will have a longer estimated life span, will not burn or rot or be damaged by termites. Further it will resist hurricane force winds, and less expensive to insure.

As for your other wood products such as Glued, Laminated wood beams, there is really no substitute if you are seeking the appearance of beautiful open beamed wood structures. I do like them and they do have their place in the building world.

There are however many different shades of "Green", and some very thin layers of the coatings that resemble "Green". You must be your own judge, as it is your money you spend, now and maybe again in the future.

TMF

__________________
The only problem with common sense, is that not very many people have it, or know how or when to use it.
Guru
Popular Science - Weaponology - bwire Hobbies - Car Customizing - New Member

Join Date: Dec 2007
Location: Upper Mid-west USA
Posts: 5511
Good Answers: 53
#11
In reply to #10

Re: Is it Easy Building Green?

10/21/2009 4:14 AM

I did write using OSB where it is adequate....and I prefer screws, torx or square socket heads.

I too like the new no-load plastic stuff.

__________________
"In a time of drastic change it is the learners who inherit the future. The learned usually find themselves equipped to live in a world that no longer exists."Eric Hoffer"
Power-User

Join Date: Feb 2009
Posts: 345
Good Answers: 13
#5

Re: Is it Easy Building Green?

10/20/2009 2:26 AM

A similar line of topic and related discussions can be viewed in the forum thread 'FUTURE ALTERNATIVE BUILDING MATERIALS' by S.Udhayamarthandan.

The basic reinforcement and support structures being dependent on metal and concrete reinforcement, the walls part can be structured using modified wood which seems to be the best choice between strength, durability, recyclabilty and renewabilty. Even the so called recycled building materials are found use only in non load and pavement uses. Minerals and Metals being non renewable ,the combined choice with wood seems to be much balanced.

Guru

Join Date: Mar 2008
Location: Sebring, Florida
Posts: 849
Good Answers: 22
#6
In reply to #5

Re: Is it Easy Building Green?

10/20/2009 1:13 PM

Actually, S,ufjdkdsiwleoxmxjdueo

You should consider a shorter I.D. Just for convenience sake.

When I review the assorted ways to build "GREEN" by "unskilled do it your self'ers' I am reminded of of our early settlers of the American western plains with their sod huts, and the Native Americans who lived in TEE PEES. Also there were those who cleared the land and used the logs to construct buildings chinked with mud, etc. Yes one can build basic shelter from that which is available. These structures cannot pass modern building and health codes, but they were certainly "GREEN".

The fact is that wood is attacked by wood destroying organisms. It can be treated, but the chemicals used for prevention have a limited life span and therefore this use of wood combined with other materials will be subjected to the shortest length of time of the most vulnerable material.

Concrete cracks and is a horrible insulator subjecting said constructed shelter to need significant energy input for climate control just to make it habitable. But it is recyclable, so is the asphalt roofing and the steel reinforcing and joisting. So it can be considered green too.

Green therefore seems to be in the eye of the person promoting their favorite construction material.

"I" personally have used virtually every modern building material and building method currently available. Iron recovered from ore is expensive mine, process and further reprocess into useful goods. Iron products in this manner are not "Green", however metal produced from recycled iron/steel is very green as it cost only about 10% of the original cost to convert it into useful building products again, and again, and again, almost forever.

The fact of the matter is that "Green is as Green does". If I construct a building to live in that cannot keep out the winter cold and summer heat I will be caused to spend my dollars on artificial means to be comfortable. However if I add the insulation and heating and cooling equipment that will take decades to recover said cost of installation, this is not "really" green either, as this additional cost might have been invested and returned many times its original value.

We should refrain from delighting ourselves with the term "Green" and reconcile the true costs in black and white.

TMF

__________________
The only problem with common sense, is that not very many people have it, or know how or when to use it.
Guru
Popular Science - Weaponology - bwire Hobbies - Car Customizing - New Member

Join Date: Dec 2007
Location: Upper Mid-west USA
Posts: 5511
Good Answers: 53
#8
In reply to #6

Re: Is it Easy Building Green?

10/20/2009 8:26 PM

It's surprising how many fair old adobe structures are still habitable and where some are located, Wisconsin for example.

Everyone can't live in the most temperate of zones because that's where the food grows...

I would have no problem living underground but the bidding was to high on the old silo's and suitable bunkers

__________________
"In a time of drastic change it is the learners who inherit the future. The learned usually find themselves equipped to live in a world that no longer exists."Eric Hoffer"
11 comments
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

Comments rated to be Good Answers:

These comments received enough positive ratings to make them "good answers".
Copy to Clipboard

Users who posted comments:

bwire (5), capblanc (1), Doorman (1), s.udhayamarthandan (1), Toomuchfun (3)

Previous in Blog: Running the numbers   Next in Blog: Is SMA OK?
You might be interested in: Industrial Computers, Handheld and Portable Computers, Desktop Personal Computers