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Advances in CAD and simulation software have enabled countless manufacturers to create virtual prototypes of products, a trend that has cut costs and accelerated time to market. But one major manufacturer — Toyota — has concluded that too much reliance on such virtual designs can hurt quality. Machine Design reports that Toyota ramped up production of physical prototypes after concluding that digital tests often fell short in replicating real world driving conditions. In pursuing your quality goals, what do you find is the right balance between virtual and real prototypes of new products?
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