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Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

Posted December 12, 2005 10:28 PM by Cornstoves

Whole kernel shelled corn fuel remains the low cost heating fuel. No home heating fuel cost less than corn heating fuel. Corn stove sales double each year with all the corn stove factories running full tilt and orders well up into the summer. Factory inventories of corn stoves are depleted. Corn stoves are American built for American grown renewable corn fuel. Corn fuel releases about twice the heat as coal.


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#1

Where to get a corn stove

12/12/2005 10:29 PM

Search www.cornstoves.info for a local corn stove dealer. Search www.msnusers.com/cornstoves for corn fuel sources for corn stoves.

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#2
In reply to #1

Why does no one know about corn stoves

12/12/2005 10:32 PM

Corn stove operation is not convenient as gas or electric. Whole kernel shelled corn must be fed into a corn stove as often as twice a day. Corn stoves are clean, healthy, safe, no smoke, no fireplace required, no chimeny required, vents through the wall, does not deplete the oxygen as do other heaters A corn stove improves the atmosphere and reduces global warming. The result is local if local corn is purchased from a local corn farm.

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#3
In reply to #2

Re:Why does no one know about corn stoves

02/28/2006 9:59 PM

Until recently, corn stoves were just a small alternative heating source used by farmers. This past year, though, they have began to climb out of the pickup and into the sports car. 2006 will be the year they go mainstream. For more information, especially about where to buy fuel for your corn stove, go to www.cornstovefuel.info You can also email me at roger@@cornstovefuel.com (remove the extra @) Roger

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#4
In reply to #3

Re:Why does no one know about corn stoves

09/16/2006 9:20 PM


That means in the typical year you will need to buy 200 of the 50 pound bags,
or 250 of the 40 pound bags. At current prices, your annual heating bill will be about $800.

so you burn 200 x 50 = 10,000 lbs = 5 tons of corn for $800 = $160/ton

1 Pound of Coal = 12,000 Btu, so for the same BTU you would burn ~3.6 tons of coal

coal is worth $40-$60/ton, at $60 = $216, plus local delivery charges, lets say $400 max.

half the price of corn.

So you are paying twice as much for being a little greener than using fossil fuels

.In many places in the corn belt waste corn is free, and is buried all the time.

An earlier comment that corn has twice the heat of coal is wrong.

The lowest grade coal is about 7500 BTU/pound. The top grade is about 13,500 BTU/pound

http://www.eia.doe.gov/cneaf/coal/page/coalnews/coalmar.html

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#5
In reply to #4

Re:Why does no one know about corn stoves

10/02/2006 11:52 AM

Your corn costs are way off. The same amount of corn you state would cost about the same as the cost of coal. The coal would be much more expensive if you add shipping costs. Corn has about the same BTU value per pound as the low grade coal. Corn is cleaner to handle and doesn't pollute the air like coal and it is also a renewable source of energy. Corn cost is about $2 to $2.50 per 56 pounds in the corn market, in bulk. Shipping is an added expense, same as for coal. There are many more corn dealers than there are coal dealers.

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#7
In reply to #5

Re:Why does no one know about corn stoves

10/16/2006 8:03 PM

In Iowa you can get all the corn you want for free, so it is good economically in that area. Corn sellers get it free and sell it = all profit. Away from the corn belt it costs more in freight. You can also pelletize wood, paper and stuff with a little resins added. So corn stoves are a life style choice instead of good economics.

Coal grades vary. Low grade is like corn, high grade has twice the BTU/pound.

$2.50 for 56 pounds = ~$90 per ton for the equivalent of $15.ton low grade coal. It is cleaner on the hands etc, and you can find your black cat in it.

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#14
In reply to #5

Re:Why does no one know about corn stoves

11/21/2006 8:18 AM

Corn costs are running much higher this year and the cash price for Central IL corn which serves as the benchmark market price is running $3.40-$3.50/Bushel. The futures market is projecting the price to go higher through next spring. There is some talk of $4.00/Bushel corn. Unfortunately along with the higher price the harvest has been delayed because of wet conditions and adversely affected the quality of corn for residential heating. Expect higher moisture content and more Foreign Material this year because the longer corn stands in the field the more fragile stalks become and the more difficult it becomes to harvest because of down corn.

The good news is that even with higher corn prices consumers relying on Electric Resistance, Propane, Kerosene, or Heating Oil can still save 20-50% on home heating costs using good clean, dry heating corn.

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#6
In reply to #4

Re:Why does no one know about corn stoves

10/16/2006 6:46 PM

Twice as much as coal ? maybe stinking cruddy soft coal which most cities and municipalities are outlawing for residential heating. Corn is much cheaper than hard / nut coal burns much cleaner burning with less ash to get rid of (cleans up with a shop vac) lets see I heat my whole home with corn for about 350.00 per YEAR Vs. 400.00 per month with gas or 200 per month for hard coal .. Geez I must be a retard not to see that coal is so much better ...you must be a Coal bucket greaser ... Oh BTW corn stoves burn at a far superior rate of fuel vs. output I.E. BTU's than coal. and as far as the environment I really dont give a flying rats ass nor do I believe in global warming, however I do belive Al Gore is a friggin idiot.

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#15
In reply to #6

Re:Why does no one know about corn stoves

12/17/2006 11:58 AM

I am interested in knowing more about corn stove. Can we generate electricity.

Regrds

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Email : jinshui@vsnl.net

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#30
In reply to #15

Re:Why does no one know about corn stoves

03/26/2008 12:10 AM

Electricity can be generated with corn. Cookers can cook with corn. Corn Grills can grill steaks and cold hot dogs in Hot Lanta where gas grills are illegal. Corn ovens can bake food in China where bakeries are a novelty and fuel is a travesty. Corn mixed with coal will clean upover 90% of the effluents of coal in a dirty ole fossil electric power plant (see files section, German and Ohio Test Results, www.groups.yahoo.com/group/cornstoves)

Coal combustion converted to electricity results in 35-55 tons effluents per person per year. Equal amounts of energy generated by corn will produce about 5 gallons effluents per year per household. (www.groups.yahoo.com/group/cornplace) Corn combustion is 98.6% efficient according to Va Tech Solid Fuel EPA certified testing facility.

Local renewable energy always cost less than transported fuel. A local farmers sell good clean dry corn for $3-5/bu in 2007. The transportation markets, XMarts, Coops, sell corn for $11/bu with 10-30% waste, pellets, cotton, dust, dew, water, etc.

Coal at $60/ton as stated above, is presently selling for $180/ton in most locations. Transportation and highway tax on free coal cost more than local corn cost. Wood and Coal are 50% waste ash with delivered energy representing only 25% efficiency of the advertised 15,000 BTU/#. (www.tva.gov, www.aepsc.com, www.aes.com, www.southernco.com) Ask Jevene Bowling, the AEP CRP performance test engineer about boiler efficiency, turbine efficiency, pump efficiency. Plant Manager, Rick Chaffin reports that AEP is the largest customer that AEP services. AEP uses more energy to generate and deliver electricity than the electrical energy delivered. In short, the BTU value of a pound of coal is a small portion of the energy delivered from a pound of coal. To be fair, delivery cost of any fuel, including corn, is more expensive than the fuel deliviered. Purchase local corn. It takes one gallon of petroleum to deliver each gallon to market. Another 75% is wasted converting the pertroeum to energy.

In short, the savings in corn is because local corn is available. It would not make economical sense to raise corn in Indiana that ships across the globe to produce electricity in Saudi Arabia - er - unless you are a congresswoman living off the taxpayer funns reaping big oil profits for the port fool eh ole. Neither does it make sense to purchase dear corn from XMart that was raised in Illinois, bagged in China, shipped up the Mississippi, and marketed in Pas gall Hoola.

Local fuel is the low cost fuel. A local corn stove dealer is the low cost corn stove supplier. Find one.

Wood pellets were presented as a low cost alternative to corn. Think again. Free wood cost me more to cut, haul, split, load, stack, cure, rehaul, load, light, and smoke up the house. About 80% of wood heat goes up the chimney.

If fuel money is a factor, a wood pellet stove will burn up to 50% corn. A wood pellet stove will not burn 100% corn.

A corn stove will burn 100% corn, wet corn, dust, dry corn, sprouted corn, molded corn, waste corn, dirty corn, clean corn. A corn stove will also burn wood pellets - but why? Why would one run diesel in a corvette? Corn is clean, affordable, healthy, low cost, affordable, and local renewable. Even the Sierra Club likes corn stoves. Corn combustion converts a net positive amount of CO2 to oxygen each year (www.sierraclub.org). The effluents from solar cell production produce more pollution than corn combustion per person per lifetime.

Corn energy may not necessarily reduce the utility bill the first year. If you think the utility reads the meter, think again. The utility claim is that the bill is averaged over a x month period and pencil whipped in between. Always trust the local utility. They have your best interest in mind even while you sleep - unless, of course, a tree limb grounds out the national grid in front of your yard. Yep! A tree limb gets the blame every time. A utility worker drives in from states beyond and never fails to work OT removing the tree limb at great risk of life and limb. It doesn't cost you a dime. Nope. Not a dime - perhaps an arm and a limb and three or four weeks of "blackout" during the worst snow storm of the century. Yeah! Right. Let's be honest here. The utility neglects to trim tree limbs anymore. Who's to blame if all the limbs are properly manicured? Utilities are smarter than big oil Big oil raises prices everywhere at once. Utilities chip away raising prices one place at a time. TVA not only implemented an automatic fuel escalation clause but also, in addition, the TVA Board raised rates across the board. Perhaps the local utility will absorb that increase!! Dream on but brace up for the night mare.

Now for those that complain about the extremely high cost of corn - taking food out of the mouths of foreign babbies - high food prices - yep - high fuel prices - petro prices took off like a rocket - blame corn. All those corn burners drive up the cost of food, shelter, transportation!! Blame 83 Cent/gallon Corn ethanol for high gasoline prices. Imagine the price of gasoline if 10-20% corn ethanol were not available!!!

Gabage! Household trash! Tree leaves, limbs, wood, wood pellets, paper, waste paper, kitchen garbage, trash can garbage, old newspapers, Sports, old potatoes, yard clippings, orange peels, apple cores, floor sweepings, dust, spoiled meat, bones - any biomass material will convert to heat energy in the corn stove.

Take the 15 gallons of potash fertilizer solid effluent a corn stove produces in three years. Apply spairingly across the home lawn completely covering all that red clay dirt and gradually converting red clay dirt to dark, loose productive soil. For the average lawn of 1/2 acre, after three years the home lawn will produce enough grass clippings to heat the entire home a full season each year. Hold on! We are not talking Alaska here nor Florida! Somewhere in between also kick in the waste basket trash.

Don't blame corn! Corn combustion is 98.6% complete. A good corn stove will put most of that heat into the home. Some may not. For sure, no coal burner will put anywhere close to 50% of the BTU value of coal into the home. And get real - does anyone believe electrical heat is 100% efficient? Illogical reasoning defies the laws of physics and common sense. A wall resistant heater will put more heat outside than inside.

The true value of the steady heat of a corn stove is fully described only by considering the relative humidity, R value of insulation as compared to the type heater, the ability to control home humidity at a healthy 50% rather tha spending the winter months at the hospital. Those considerations are fully discussed www.msnusers.com/cornstoves, www.msnusers.com/tennesseecornstoves, www.msnusers.com/amaizablazecornstoves. But, then, if anyone just craves the cold air blowing through the air registers on a snowy day or the hummm of humidifiers and dehumidifiers simultaneously cranking the megawatts outta the air, or the high electric bill, or the smell of portable kerosene heaters, or the smoke of wood fireplaces backfiring into the living space, or repainting the ceiling each spring, or spending all the vacation time in the woods with extinct wood peckers and distinct 2-cycle chain saws.

I just like the idea of heating the home with biomass trash that most send off to fill and rebuild the land fill.

For how to generate amounts of home electricity with corn, visit the sites listed above.

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#31
In reply to #30

Re:Why does no one know about corn stoves

03/26/2008 7:29 AM

I assume from this that you earn your living from the sale, care and feeding of corn stoves?

Why do I say that?

Because it seems self serving and error ridden to me.

Anyone else agree?

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#43
In reply to #6

Re:Why does no one know about corn stoves

03/07/2009 6:16 AM

add to your statement one cannot store corn in the basement. The warmth allows worms and bug eggs inthe corn to hatch causing a major pest infestation in ones house.

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#8
In reply to #4

Re:Why does no one know about corn stoves

10/31/2006 10:36 AM

Your an Idiot.

I heated my home last year W/6 ton's of corn at 108.00$ a ton.648.00 to heat the house all winter.

160.00 a ton of corn.! Somone saw you comming!

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#9
In reply to #8

where to buy corn fireplace insert?

11/05/2006 11:54 PM

We farm in eastern Colorado, raising about 3000 acres of corn! We are also just about to build a new house and tossing around the idea of a corn fireplace insert instead of an LP gas fireplace insert.

I can see there are quite a few out there and would like some suggestions of what's good, what's not.

Thanks!

Lynne----knlcody@yahoo.com

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#10
In reply to #9

Re: where to buy corn fireplace insert?

11/06/2006 9:26 AM

if you bury corn, why not burn it = free fuel. Farms have many sources of low cost fuel. Gal, Coal, oil cost hard cash.

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#36
In reply to #9

Re: where to buy corn fireplace insert?

07/28/2008 6:12 AM

Stay away from cornflame, cornflake, snowflame, snowflake or similiar words that change annually. Stay away from unknown e-bay sellers, internet sales with no physical address, no contact person, Chinese mfg, stoves made in a garage or shipped from a warehouse in bean station or asheville. Reputable corn stove manufacturers have a local dealer to provide local installation. There is a physical addresses, local phone number with live local people to answer questions about local fire codes, underwriters laboratory certification, parts, accessories. There should be no additional charges for shipping, operational parts, vents, chimneys, attachments, legs, doors, tops, sides, intake, or exhaust. There should be a warranty covering workmanship and operability for a specified period ie one year to three years and a personal contact in the event of failure or malfunction. Local fuel suppliers should be specified and recommended.

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#26
In reply to #8

Re:Why does no one know about corn stoves

05/22/2007 11:42 AM

Idiot? I think not. Corn is a commodity that is source sensitive, the more you truck it the more it costs.

In addition, the data from corn stove sellers might be suspect.

coal still seems cheaper, but it is also freight sensitive.

http://www.eia.doe.gov/cneaf/coal/page/coalnews/coalmar.html

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#11

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

11/18/2006 9:57 PM

Corn can be processed to optimize its value as a heating fuel. Extra Clean, Extra Dry Heating Corn with a moisture content below 12% offers 5-10% more heat value than USDA Grade# 2 Corn. Approximately 90 BTU/LB of heat energy are lost for every 1% moisture in most solid biomass fuels. There is a noticeable difference in heat output between USDA Grade#2 Corn at 15% vs Premium Heating Corn at 11%.

Premium heating corn is now being offered to customers at a competitve value to wood pellets that can save consumers 20-40% in heating costs compared to electric resistance, propane, kerosene, or heating oil even at retail prices with higher corn costs. With premium heating corn consistently processed to the same standard for every bag, consumers do not have to worry about always having to adjust settings or deal with system shutdowns because of fuel variability. No cleaning, no moisture related problems, minimal to no clinker, and more complete combustion of fuel with significantly improved performance of most stoves and furnaces. Learn more at www.heatingcorn.com.

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#12

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

11/20/2006 12:29 AM

That's interesting about fuel corn. This is the first year I've seen that around here in central Indiana so I had the store throw ten bags in the truck. Now different providers may differ in quality but when I got home I found that the moisture value was 15% and that it was no cleaner, in fact it wasn't as clean as corn out of the famers corn bins. I pulled more larg objects including rocks from that load of corn than any corn I've gotten from around here. From now on I'm going to the grain elevator for my corn and at half the price of the fuel corn. Maybe some day they will get fuel corn from a reputable supplier but as for now it's a rip off in our area.

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#13
In reply to #12

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

11/20/2006 8:33 AM

If the corn you purchased retail was in a plastic bag it states on the package that it has a Moisture Content of 15% or less with a claim it is running between 12-14%. If the corn you purchased was in a brown paper bag with a tag stating it was 12% you will find it running much higher because corn is hygroscopic and absorbs moisture from the atmosphere. Some are claiming their corn runs between 12-14% but you will never see the 12% because they are relying on air drying in grain bins which at best can deliver about 13-14% in ideal conditions. Propane costs are too high for local elevators and farmers to dry corn down below commercial levels of around 14-15%. With this wet harvest corn is coming out of the fields later and at higher moisture content (16-19%) than is typical in dry years. With each new rain event we saw the mositure content jumps 2-3% and without warm dry weather it just does not dry down. This wet delayed harvest has negatively affected the quality of corn for heating from many local farmers and elevators because of an an increase in field trash (i.e. cobs, stalk, and fines) and higher moisture content.

There is premium heating corn being supplied retail that is below 12% and is very clean. It is growing in distribution through the Midwest and Northeast and can be found when searching the web for heating corn. The company is farmer owned and has invested in unique commercial drying and cleaning that can economically dry the corn down to 11-12% and remove most of the trash larger than kernels of corn. The product has rigorous quality controls and is independently tested to confirm BTU Content, Moisture, and Fines and Foreign materials. The product meets the stringent quality standards printed on the packaging and is also being sold retail in Indiana.

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#16
In reply to #13

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

12/17/2006 1:21 PM

There a lot of corn used for ethanol and that does not care if it has funny genes or toxins(unless they kill yeast). I wonder how the price of corm with ethanlo compares to cron for fuel?

I know there is a subsidy for ethanol from corn = a distortion of the market.

I still hate to see this.

I am gratified to see that the use of biomass for ethanol looks to replace corn in the next 10 years.

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#17
In reply to #16

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

12/19/2006 10:58 AM

Ohio State University presented and interesting study comparing the use of corn in direct combustion for space heating compared to its use in ethanol production. The study can be found by doing a search for "direct combustion corn". The approximately 2 Billion bushel of corn exported annually has the potential to heat 10 million American homes more economically than electricity, propane, heating oil, or kerosene. Corn exports alone have approximately the same energy content as 130 million barrels of oil which is about what was affected by pipeline problems out of Prudhoe Bay early this year.

Government subsidies for oil, natural gas, electricity and other big energy interests represent a grosser distortion of markets than those related to agriculture which are in place to sustain the world's largest and most efficient producer of food. Higher oil and natural gas prices negatively affect production costs for agriculture. Solid Biomass Energy sources have the potential to change this dynamic.

Using American corn to heat American homes has the potential to have a significant positive impact on America's trade balance while reducing heating costs for many Americans , improving the economy of rural America, reducing government susbsidies for heating and agriculture, and reducing greenhouse gas emmissions into the environment. Using American corn in domestic energy markets for the benefit of American families is better than selling cheap corn overseas to feed nations that attempt to extort America with oil.

What is there to hate about this?

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#18

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

12/27/2006 9:48 PM

The last I knew corn produced less BTU's than coal. It takes 2000# corn to produce 18,000,000 BTU's while it takes only 1384# of coal to produce 18,000,000 BTU's. Given the price of corn these days after it is being gobbled up for ethanol production it would seem that corn is not a good choice for home heating! I think I will stick with propane. Seems eveyone is saying anything to get rich from saying corn is an attractive fuel. It sucks as a source for ethanol because ethanol actually lowers gas mileage on a vehicle.

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#19
In reply to #18

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

12/27/2006 10:14 PM

they burn waste corn, not good for food or anything.

Corn is not wel suited to alcohol, only the subsidy makes it work

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#20
In reply to #18

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

12/28/2006 1:24 PM

Corn has approximately 8000-8500 BTU/Lb of heat energy on a bone dry basis according to most objective information available on the subject.

Approximately 90 BTU/LB of effective heat energy are lost for every 1% of moisture content contained in most solid biomass fuels according to most information available on the subject.

Cleaner, dryer heating corn delivers more effective heat energy with better combustion efficiency just like comparing seasoned firewood to green firewood and improves performance of most major brands of stoves and furnaces.

Premium heating corn with a moisture content of 11-12% offers 5-10% more heat value than standard USDA Grade #2 Yellow Corn with a moisture content of 15-16%. There are approximately 6800-7354 effective BTU of cleaner energy in every pound of corn based upon moisture content between 11-15% or about 396,000 BTU of energy in every 56 pound bushel of dry corn. Corn hybrid selection and consistent processing to optimize corn's value as a solid biomass heating fuel could offer improved BTU content.

1 Bushel (56 lbs) of Corn has an approximate energy equivalent to …

30 LB of Anthracite Coal (13,000 BTU/LB)

4 THERM of Natural Gas (100,000 BTU/Therm)

3 GAL of Fuel Oil (140,000 BTU/Gal)

3 GAL of Kerosene (125,000 BTU/GAL)

4 GAL of Propane (91,000 BTU/GAL)

115 KWH of Electricity (3412 BTU/KWH)

Energy efficiencies of various heating appliances must also be factored in to accurately determine potential cost savings. Improving appliance heat transfer efficiencies by just 5-10% can dramatically improve energy value of all fuels. We've have seen these heat transfer efficiency improvements occur in traditional HVAC equipment during the 1980's and have room for continued improvement in pellet and corn stove/furnace heat transfer efficiencies.

In general consumers can be expected to save 20-50% using renewable solid biomass fuels such as corn or wood pellets based on typical retail prices for these fuels compared to current average retail prices reported by the Energy Information Association for Electric Resistance, Propane, Heating Oil, or Kerosene. Environmental considerations are actually better for renewable solid biomass fuels such as corn and wood pellets which have nearly a zero net effect on greenhouse gas emissions.

In this era of high and extremely volatile energy costs controlled by a few large international energy corporations and influenced by the whims of unstable governments in much of the world at the expense of average American consumers, Corn and other renewable solid biomass fuels offer better value to many Americans and hope for a cleaner environment if used wisely. They are being used more widely throughout Europe and Canada to replace dependence on volatile oil and natural gas and reduce greenhouse gas emmissions.

Economics 101 teaches that people will find alternate materials and methods to meet wants and needs when prices for existing options become too high. Electricity, Oil, Propane, Kerosene, and even Natural Gas Prices have become to high and seem likely to remain so with environmental costs becoming of increasing concern. Let the free market work its magic in allocating these increasingly scarce resources.

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#34
In reply to #18

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

06/02/2008 6:15 PM

Coal combustion power plants deliver 25% of the power available per BTU. With 75% waste, the BTU value of coal is a rather irrevelant statistic. Consider the inaccurate and deceiving method of calculating fuel BTU value of solid fuels and become further informed.

The BTU value of corn is consistent. With a factory adjusted fuel/air mixture for corn combustion the air effluent waste of corn combustion is less than 1% for corn combustion. Solid waste plus air effluent waste is less than 2% total waste from corm combustion. Combustion efficiency of corn combustion is 98.6% efficient. If you dislike accurate empirical data, go argue with the EPA certified Virginia Tech solid fuel testing facility. The Hokies have no biased reason to falsify measurements of the combustion effluents for solid fuels.

No two pieces of coal have idential BTU value. Volumetric measure of coal is not accurate enough for efficient combustion.
Gravimetric coal feeders are not nearly accurate enough to control combustion temperatures within the thermal range to reduce coal combustion NOx to BTU. Bottom line is the 75% waste in the most efficient coal burners available.

The BTU value of coal is irrevelant considering the inaccurate fuel/air mixture of the variable BTU ratings of coal sources combined with the inaccurate "hole in the wall" method of measuring air flow in a coal burner power plant.

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#35
In reply to #34

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

06/02/2008 6:29 PM

Now that was a meaningless grab bag of stats. ELectric power stations based on coal are not 25% efficient. They are 40-42% efficient at maiking electricity, and they burn all the coal to ash, 99.99999% ends up burned. You say corn burns 98.4%...big losses. Corn stoves make zero electricity, they make heat.

corn is variable in BTUs as it varies with water content, and is usually lower than coal, but very soft coal is on a par with corn.

You know the motto, starve a child, burn some corn.

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#21

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

01/08/2007 2:32 PM

I work at a very respected fireplace store, Old Smokey's in North East Indiana. We have serviced, sold, and installed corn units for 25 years. We have a very experienced staff and darn near all employees have corn burners. You can visit our website www.oldsmokeys.com

email: kristina@oldsmokeys.com

800-876-6539

St Croix have the BEST units out there. www.stcroixheat.com They are simple to operate and maintain. The Lancaster ($2285 - $2496) and the Auburn ($2895 - $3038) models both heat up to 1800 square feet, pumping out up to 40,000 BTU's. The basic difference between these models is hopper capacity, with the Lancaster at 50 lbs and Auburn at 90 lbs, but you can get a hopper extention. I have the Lancaster model in a 3-bedroom ranch home, and I keep my heat at about 76 deg in the winter. I use about 3 ton / year. I live in North East Indiana and the cost for corn fuel is about $170. I love getting a $25 gas bill in the winter time.

Basic maintainence of these St Croix units are as follows:

Fill hopper (goes thru about 1 - 1.5 40 lb bags per day) 1 min

Clean grate (pull a lever at top of unit) 5 secs every day

Empty Ashes (pull lever at bottom of unit drops ashes, known as "clinker", slide ashpan out, empty ashes) 2 min every 2-3 days

Clean glass (we reccomend "Speedy White Hearth and Stove Cleaner") 5 min whenever you think it needs cleaned. It doesn't mess with the efficiency of the unit, but the longer that black stuff stays on the glass, the harder it will be to clean.

Service unit (you should have a certified technician do this for you, or you can try it yourself. The manual goes thru how to do it, but does not mention cleaning the combustion fan, which any smart tech should know to do. This should take the tech about 1 - 2 hours. Our company charges $159 for this) Service the unit every ton. Rule of thumb is if you go outside and tap the exhaust pipe, no residue should fall out of the pipe. If it does, you need it serviced.

If there are any questions, feel free to give us a call!! Corn is a great way to go if it's cheap in your area.

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#22
In reply to #21

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

01/18/2007 1:20 PM

Corn over 4.00 a bushel, looks like the economics of Corn vs propane just got a little worse. Now that we are going to feed the ethanol plants corn, fat chance prices will come down.

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#23
In reply to #22

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

01/20/2007 6:17 PM

1 Bushel of Corn has approx. energy equivalent to 4 Gallons of Propane.

Average Residential Propane Cost as of 1/15/07 per the Energy Information Administration is $1.99/Gal X 4 Gals = $7.96. Although the economics is not as favorable, corn is still readily available for heating at 30-40% less than average residential propane costs and even better compared to Electric Resistance heating running around $0.10/Kwh. The energy calculator provided at the Energy Information Administration's website comparing alternative fuels for residential space heating is a good place to go to get a dynamic comparison of energy costs. Plug in your numbers and see how they compare for yourself.

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#24
In reply to #22

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

02/03/2007 1:48 PM

I've been heating my house for years with a corn furnace, we just paid $3.85 a bushel today. There was a drought is South America this year so corn is high right now, normally it is $2.00 - $2.50 for a bushel which is 56 pounds.

There are approximately 36 bushels in a ton of corn. A ton of corn should run somewhere between $72 - $90 in an average year, this year it is running $139, if you are paying more than that you need to shop around.

Don't buy your corn from someone who sells corn stoves and don't buy it from the grain elevator, find a farmer! Why pay the middleman?

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#25
In reply to #24

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

02/03/2007 2:05 PM

Our prebuy rate for propane this year was $1.95/gal. at that rate it would have cost me $2,300 to heat my home based on 1100 gallons + tax which was my average amount for one winter.

Now I average 9 tons of corn per year, in a normal year corn runs $2.25 a bushel and it cost me about $700 to heat with corn. This year corn is high $3.85/bushel = $1250/year.

I'm still saving $1000+.

What's not to like?

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#27

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

08/05/2007 7:53 AM

Sackcloth And Ashes


Sackcloth and Ashes have the finest selection of fireplaces,gas fires, stoves etc. in marble,stone,granite, wood and cast iron..Styles may change but our passion and commitment to providing the very finest wont.

www.sackclothandashes.ie

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#28
In reply to #27

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

08/05/2007 9:16 AM

Yes, oil/propane economics is very costly now, and it will get worse.

The wider use of corn for fuel to burn and via ethanol has driven corn prices up, and this will continue as long as oil prices keep rising. People in corn area will do well. People on the East coast will noit have the railcars or trucks to bring in enough corn to heat their houses = corn will fail for them.

The only solution is super insulation, with R factors above 100 that are heated by occupants and a little extra heat in winter and are air conditioned cheaply as well. In 20 years all new houses in Northern areas will be super insulated.

The only better insulation is vacuum panel insulation with the inner space filled with layered mirrored mylar under high vacuum = costly as hell. Most people in the future will use 20 inches of light foam and use earth source heat pumps to heat and cool the place. Some of this will come from solar panels, IHMO

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#29

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

01/30/2008 5:21 PM

I dunno.... At the local farm store, a 50 lb bag of corn is $8.25 and a 50 lb bag of pellets is about 4.70. The operating principle of both pellet and corn stoves is about the same. Is the corn at least twice as efficient as the pellets?

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#32
In reply to #29

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

03/31/2008 2:22 AM

Locate a local corn farm. Save the old bags, return the bags and refill each return.

A corn stove can burn any fuel the auger will feed. No fuel cost less than local corn. None unless you mill local household garbage. No one will allow the corn farm to get rich. Market corn is costly. Local corn is cost effective. But if you prefer, load the corn stove with any fuel the corn stove auger will feed.

Make sure the corn stove is equipped with an ID fan rather than an FD fan if non-corn fuel is the fuel of choice.

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#33
In reply to #29

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

03/31/2008 9:39 PM

farmers get corn that has fungus and is not fit for man or beast. That is the stuff the corn stores get. If you can find a farmer with some and pay him cash you will get a better price as the store pays by cheque.

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#37

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

08/07/2008 2:24 AM

Thanks for all the comments, excitement and technical information about corn stoves and the comparative analysis of competitive infrastructures.

I was surprised that no one confused wood pellet stoves with corn stoves. I was not surprised to hear all the theoratical stats quoted by experts that have never seen a corn stove. To clear up some of the misleading stats quotes:

1. Electricity is delivered at 25% efficiency at best. An efficient power plant may generate at 40-50% efficiency. Few do. Most don't. Half of that power is used on site to power the generator. Another 15% is lost on the grid. Transportation of electricity may be convenient but is not free nor is it 100% efficient.

2. An electrical EER of 20 does not imply that 20 times the amount of electricity used is accumulated. Not many perpetual generation machines exist in real life.

3. As energy prices have escalated in 2008, some recalculations are in order. To help one figure, consider that corn cost $0.45/gallon. Gasoline cost $4.00/gallon. No. 2 fuel oil cost $3.50/gal. Free wood cost more to cut than corn cost per btu.

4. Calculations that deduct BTU per pound to evaporate the moisture in fuel raises one interesting question. Why do US power generators "inject water" into the boiler to simulate the high moisture content of Austrailian coal that burns so much more efficiently than the dry coal in the US? Do Americans enjoy water injection as a sport or is it a conspiracy to increase the fuel escalation clause? If you are not familiar with the truth, start another forum to discuss the facts. The truth remains that high moisture fuel is more efficient than dry fuel.

5. Another myth about stoves is to confuse combustion efficiency with delivered efficiency. Combustion efficiency of 98.6% for a corn stove should not be compared to the 50% efficiency of wood or the EER of 20 for electricity. An electric base resistance heater wall mounted may loose half the heat through the wall. An air conditioner with an EER of 20 will cost more per year than fuel oil at $3.50/gal. A wood heater with free wood at 50% efficiency may not be considering the doctor bill for viruses, dust, sore muscles, safety hazards in the woods. Two corn stoves each with a comsustion efficiency of 98.6% may very well deliver a range from 25% to 90% into the heated space. No two corn stoves have the same size heat exchanger. Look at the tubes, the length, the surface area for heat transfer, and the fan size. Does the exhaust recoup the exhaust heat or is the exhaust heat a total waste into the atmosphere?

6. Is the corn stove a multiple fuel stove that can equally well burn any biomass material or is the fuel limited to corn only?

7. Is the corn stove safe? More homes burn each year than were destroyed by Katrina. Electricity is the major cause of home fires. According to NFPA annual statisctic, no home has ever burned from a corn stove.

8. Home insurance cost should not be ignored. Corn stoves present no "adder" to the monthly insurance bill. All other fuels including electricity represent a monthly adder to the home insurance policy. Electricity has the highest insurance adder in most locations.

9. Savings on the electric bill should be considered. A corn stove should reduce the monthly electric bill to the minimum allowable local utility charge. In Knoxville tenn the minimum charge is $35/mo for electricity. In east Tenn the min utility bill is $50 to $60/mo. Check with the local utility before figuring monthly savings.

10. One fellow claims he is paying for a corvette with the monthly savings from a corn stove. For a small house in south Florida, that may not be possible. For a large home in Canada, no question the fellow could finance old yeller with yellow kernels from the local corn farm.

11. Corn cost more in 1816 than corn cost in 2008. Corn became the low cost energy in the early 1970's but there were no corn stoves available. Today the availability of corn stoves is limited to the colder areas. New Corn stoves disappear when the weather turns south in the north. Purchase before winter or wait all summer.

12. Electricity can be generated with a corn stove. Unfortunately, no commercial production of corn stoves are available that generate significant amounts of electricity. The development will not wait much longer.

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#38

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

08/25/2008 10:15 AM

With corn price per bushel increasing this year....you have the option of burning premium wood pellet in your stoves as well... corn or pellet burning is alot less expensive that using fossil fuel heat..not to mention that they are RENEWABLE FUELS and CARBON NEUTRAL....help you and the enviroment at the saem time...

Check out the new stove from ST. CROIX - The "Lincoln SCR" the ultimate multi-fuel stove......they also offer this burn technology in a whole house furnace......

--------------------------------------------

Premium Pellet Fuel @ 4.5% Moisture = 8200 BTU/LB

Corn @ 12% moisture = 7650 BTU/LB

Corn = 56 lbs/ bushel = 36 bushel/ton = $5.75/bushel = $207 per ton

(CBOT Corn Price - $5.86 as of 8-22-08)

144 Bushel (4 tons of corn) @ $5.75 per bushel = $828.00

4 ton of pellet @ $190.00 per ton = $760.00

Why pay more for less heat??

$828.00 in Corn gets you approx. = 61,200,000 BTU

$760.00 in Pellets gets you approx. = 65,600,000 BTU

Longer, Cleaner Burn times with less mess and clinkers to clean out

No more pre-burn screening, the pellets are ready to burn out of the bag

RATE:$/THERM

(100,000 BTU)

20,000 BTUH

For 24 Hours

Estimated EfficiencyReal $ per 24 Hours
CORN$5.86PER BU$1.23$5.9175%$7.88
PELLET$190PER TON$1.16$5.5675%$7.41
LP GAS$2.15PER GAL$2.31$11.1090%$12.33
ELECTRIC$.11KW$3.22$15.47100%$15.47

Enter you own amount at on our Fuel Calculator ....<<<<Click HERE>>>>....

http://www.stcroixheat.com/fuel.php

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#39
In reply to #38

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

08/25/2008 12:06 PM

Coal is about $125/ton, plus local delivery. Metallurgical coal is twice as much...but who needs iot for home use.

1 ton of coal is about 20 million BTU.

If you are in a coal area, coal is cheaper. far away wood.corn might be cheaper due to freight and inventory costs.

I doubt if we could close off all out gas/coal heat and replace it with wood pellets and corn pellets. There is not enough corn or wood.

You can probably make an extruded product from wood/straw waste that would be an efficient pellet feed for these pellet burners. There is probably enough straw and wood waste to supply a fair amount of pellet burners

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#40

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

10/20/2008 11:56 PM

Great question, Tilford. Not all corn stoves are the same. Corn combustion is a unique combustionable fuel. Corn combustion is clean, local renewable, with no smoke, zero opacity, low air effluents at 0.00x MMBTU, low solid particulates at 5-10 gal per year.
Corn is unique in that corn can hardly result in a fire hazard. At combustion temperature with adequate combustion air flow, Corn combustion will self extinguish in less than sixty seconds if not constantly stirred or vibrated. Corn as 34% hydrogen continues to be safely stored as a non-hazardous, non-VOC, local renewable, clean spill, clean combustion, edible fuel.
Corn is also the most stable priced fuel in human history. Farm Corn cost $1/gal in 1816. From 1980 through 2006 farm corn sold at the USDA support price of $0.20/gal. In 2008 market corn prices matched the farm price of corn in 1816 at $1/gal. Farm corn prices in 2008 reached $0.70/gal. but soon began to drop back to $0.50/gal or less. Farm corn prices have never since been higher that the price of farm corn in 1816. In 2008, the equipment and gasoline to cut free wood for fuel will cost more than the cost of farm corn. The hwy hauling tax,federal/state/local tax to heat with free owner's coal, if properly paid, cost more than farm corn. Not unlike wood and coal fuel, the highway tax, local, city, federal, and state "moonshine tax' on corn ethanol fuel cost more than farm corn fuel.
Meanwhile, the convenience of energy plus the scare tactics of energy advertisement continue to cause Mr. & Ms. Avg Joe to spend $2/gal to $4/gal for overly taxed heating fuel that could easily be replaced with $0.50/gal whole kernel shelled farm corn.
Cornstove manufacturers panicked in 2007 when corn prices skyrocked to $1/gal. and, unfortunately, paid for expensive EPA certification for corn stoves to qualify as "multiple" fuel or "multi-fuel" fuel solid fuel or wood pellet fuel combustion. Unfortunately, the price of corn stoves climbed to cover the excessive cost for UL and EPA certification as solid multiple fuel stoves. Equally unfortunate, the distinction became fuzzy between TennesseeCornStoves, multiple fuel, multi-fuel, solid fuel, corn, trash pellet, softwood pellet and hardwood pellet stoves.

Please continue to distinguish between wood pellet stoves and corn stoves as follows.
a. A corn stove will burn any solid fuel because a corn stove constantly stirrs the fuel during combustion.
b. A wood pellet stove will not burn corn but may burn 50/50 corn/wood up to 100% wood pellets but will not burn 100% corn nor more than 50% corn. Wood pellet stoves mix sea shells, lime, etc with wood pellets to maintain cleanliness.
c. Cornstove solid particulate forms a solid "burnt cornbread cake". The solid potash cake is easily removed without extinguishing the flames.
d. Non corn fuels, wood, coal, trash form a flyash residue that can not be removed as a single solid piece.
e. References for cornstove groups and corn fireplace groups
www.groups.yahoo.com/group/cornstoves
www.groups.yahoo.com/group/cornplace
www.msnusers.com/cornstoves
www.msnusers.com/amaizablaze
www.msnusers.com/tennesseecornstoves
f. References for corn stoves:
www.multifuelstove.info
www.cornstoves.info
www.harman.com
www.amaizablaze.com
www.americanharvest.com

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#41
In reply to #40

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

10/27/2008 9:17 PM

My how things change. When this thread was first needled, kerosene was below $1/gal, gasoline was $1.50/gal, elect was 0.08C/KwH, corn was $2/bu($0.20/gal), coal was $45/ton.

But now gasoline has dropped in half in 3 months and still remains over $2/gal. Coal is $100 to $200/ton, elect avg 15c/KwH, and corn can be found at $1/gal or five times the previous price or $0.20/gal.

Corn remains king. Farms continue to sell corn at $0.38/gal to $0.60/gal, up from $0.20/gal. When corn goes up in price, the local farms produce more corn and drive corn prices down. With corn yields of 150-300 bu/acre, it 10 months to ship oil to the US but only one month for fertilizer to double the yield of a crop of corn.

When gasoline goes down, OPEC meets and pushes oil prices back up. Feds meet and bail out the Hummer dealer. The G8 meets with global leaders. Mr. Thomas is assigned as the new global monetary czar. The feds level the corn field by artificially forcing food and corn prices up ie outlawing fertilizer shipments by rail and by imposing a $0.50/gal tarrif on Brazilian ethanol.

The feds also outlawed pure ethanol moonshine. In plain daylight the moonshine glows from a fire and never mind the squeezing. Whole kernel shelled corn is a local renewable environmentally friendly pure safe clean healthy edible home grown live germinating fermenting foodstock. It takes a gallon of petro to deliver each gallon to pump. The shipping charge for ethanol is free as a bird, warm as a herd, close as next of kin, kissing close and not a smile away.

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#42

Re: Corn Stoves - Fireplace Inserts - Corn Furnaces - Corn Heat

01/25/2009 1:35 PM

My wife and I moved into a house that already had a corn furnace in it that was not hooked up. We just got it hooked up yesterday and are extremely excited to be using a renewable resource to keep our house warm. We spent $800 on propane for a month of heating and expect to save $400 to $500 a month by burning corn. We have the ability to store about 100 bushels in an expanded hopper. I'm hoping this will last most of the heating season and I don't have to worry about monitoring the hopper and refilling it. I'll see how it goes and post updates.

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