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Amongst other things, my sister is a painter. She doesn't paint with brushes, but instead uses spray paint . It's an art form that has been around for a while and is typically seen at tourist locations.
The problem with spray paint is that it tends to pollute the air around where the artist is painting with a mist of paint and propellant. This mist is both bad for my sister and the people watching her work. My sister can wear a mask, but that still leaves it unpleasant for the other folks.
I decided to help her out by making a downdraft table for sucking the mist away as she paints. I wanted to keep the design compact, cheap, and easy-to-operate.
Acquiring a Filter
I started by looking for a filter to use. The idea was to use a simple home air filter that would capture most of the paint mist and vent the exhaust elsewhere for anything the filter didn't capture. I wanted to put the filter in the unit so she didn't need a separate one, so I designed the dimensions of the unit based on the filter I could find.
Unfortunately, I could not find a large filter that was as cheap as I'd wanted, but I did find that two placed side-by-side would work well. With my filters in hand, I set about building a box that would hold them.
Boxing It In
Using plywood scraps from an old sliding door I'd removed during a home renovation project, I constructed a simple box for the two filters to fit in side-by-side and made a good seal.
After the box was complete, I looked for a fan to use. I wanted something that would have a good draw and could output to a vent. I had a blower from the vent hood of an oven leftover from some kitchen renovations, which I installed in the box with a vent to a port on the side of the box. I used a simple frame to hold the filters in place, and also wired in a switch and a cord for powering the blower.
Finishing Touches
The painting surface had to fit on top of the filters and have holes in it to draw in the fumes. I cut a piece of plywood that would fit in, and then drilled a bunch of holes around the perimeter to capture the paint. I first thought about drilling holes all over the table part, but after putting a painting on it to determine the size, I felt it would give her a smoother surface to paint on if the holes were just on the perimeter.
After it was all together, I gave it a quick test. It seemed to draw the paint in quite well, and the filter under the holes did indeed have paint on it. I gave the unit to my sister and she has been using it ever since.
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