Login | Register
The Engineer's Place for News and Discussion®


Speaking of Precision

Speaking of Precision is a knowledge preservation and thought leadership blog covering the precision machining industry, its materials and services. With over 36 years of hands on experience in steelmaking, manufacturing, quality, and management, Miles Free (Milo) Director of Industry Research and Technology at PMPA helps answer "How?" "With what?" and occasionally "Really?"

Previous in Blog: Cold Drawing’s Effect on Mechanical Properties   Next in Blog: Automotive Aluminum - New All-Time High in 2012
Close

Comments Format:






Close

Subscribe to Discussion:

CR4 allows you to "subscribe" to a discussion
so that you can be notified of new comments to
the discussion via email.

Close

Rating Vote:







2 comments

Flash Bainite Steel - Something New Under the Sun!

Posted September 27, 2011 8:00 AM by Milo

For those who thought they knew everything that could be known about heat treating steel.

Minimizing time rather than maximizing temperature soak seems to be a key to the flash process.

Tooling and Production Magazine reported on this new "Flash Processing" technique that raises mechanical properties by about 7% over conventional martensitic HS steels.

This process is also said to improve formability - drawability or rollability- by about 30%. Obviously, that gives designers quite a bit of potential mass savings- key to lower fuel consumption and higher performance- lighter, stronger, more efficient- in transporation applications where these kinds of steels are typically used.

The structure of the steel after processing shows the expected martensite as well as bainite and an abundance of carbides. Traditional heat treatments try to assure a uniformity of the desired resultant microstruture- anomalous structures are considered bad.

The hybrid structure developed by this flash processing technique is a - dare we say- "composite microstructure" which gives the material bulk mechanical properties of improved strength and increased ductility.

We look forward to the continued development of this exciting new process by it's inventor, Gary Cola, the research team at The Ohio State University, and National Science Foundation (NSF) Center for Integrative Materials Joining for Energy Applications which is leading a consortium of other universities to develop this technology.

Tooling and Production Story

Editor's Note: CR4 would like to thank Milo for contributing this blog entry, which originally appeared here.

Register to Reply

Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.
Commentator

Join Date: Apr 2012
Posts: 75
Good Answers: 6
#1

Re: Flash Bainite Steel - Something New Under the Sun!

04/18/2012 2:18 PM

Id really be suspicious of something "new" in metallurgy considering the capabilities at Armco Middletown and Wright Pat.

Register to Reply
Commentator

Join Date: Oct 2012
Posts: 57
Good Answers: 1
#2
In reply to #1

Re: Flash Bainite Steel - Something New Under the Sun!

04/20/2013 1:25 PM

Thing is, that we really do need to get our big steel supplier-right now it's Africa; to get the anomalies out of their steel. Whatever process that will be decided on must be simple. In that respect, this ain't bad at all if it acts as advertised on the African steels, which have so many hard anomalies that it's really costing in tooling and man hours. Also. Right along with the issue there are now injuries starting to stack up as result of this issue, especially people working this steel with a punch press/ironworker. Tool shards flying out of those machines really sucks. That seems to be the most injury prone area affected by the anomalies, but there is real risk at the drill too. With cutting by saw, usually it won't cost more than tooth loss, because the blade is rotating downward at the workface of the machine. Still, them bandsaw blades ain't cheap for a saw of any size.

Register to Reply
Register to Reply 2 comments
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

Previous in Blog: Cold Drawing’s Effect on Mechanical Properties   Next in Blog: Automotive Aluminum - New All-Time High in 2012