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Keys to a Successful Refrigerant Transition

Posted October 12, 2011 2:00 PM by geanorm

Editor's Note: CR4 would like to thank Bassam Elassaad for contributing this second installment in GEA Consulting's Refrigerant series. Click here for Part 1.

First it was the CFC gases that were declared the main culprit behind the depletion of the ozone layer and were banned through a global agreement; later the HCFCs were considered as mild agents in the depletion process and are scheduled for phase-out by 2030. Now it is the HFCs that are scheduled for a possible phase-down because of a different reason: their Global Warming Potential (GWP) as Green House Gases (GHG).

With the succession of events, one would think that the world would have one global regulation, for an important matter like refrigerants, to govern its uses and bans. In fact there is the Montreal Protocol which was agreed upon in 1987 to limit Ozone Depleting Substances (ODS), but then it differentiated between developed countries (Article 2) from developing countries (Article 5) is as far as phase-out dates and eligibility for assistance.

The European Union (EU) was more enthusiastic and went ahead of the various Protocol agreements to ban HCFCs in new equipment ten years ahead of other Article 2 countries. The EU passed a regulation on the other fluorinated gases (F-gas Regulation) including HFCs to regulate their use and control their emissions. Austria and Denmark were not content with this regulation and went ahead to ban HFCs altogether ahead of the other EU countries.

ODS is now a term from the past. As a matter of fact, studies show that the ozone hole is on the mend. GWP and GHG have taken over with continuing discussions over another protocol: Kyoto. Refrigerants are now termed as medium GWP, low GWP, and very low GWP. The Mobile Air Conditioner (MAC) Directive in the EU specifies a maximum GWP for vehicles and there is talk of limiting the GWP of acceptable alternatives to ODS substances.

What about safety regulations? There are safety classes for flammability: the higher and lower limits as well as flame propagation and speed. A new class has been proposed: class A2L for mildly flammable gases that have low flame propagation and speed. Mention toxicity and other classifications exist; however, the most critical factor these days is efficiency with different countries setting different standards for minimum efficiency of refrigerant using products.

Recently, the Middle Eastern Gulf countries raised the issue of high ambient temperatures and the effect of the critical temperature of gases on efficiency and performance. They requested further testing to decide what can be accepted and what needs to be banned.

Confused? So are most people working with refrigerants!!

- Bassam Elassaad

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