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BRM's Flexible Honing, Surface Finishing, and Deburring Blog

BRM's Flexible Honing, Surface Finishing, and Deburring Blog is the place for conversation and discussion about how to solve difficult finishing problems. For over 50 years, Brush Research Manufacturing (BRM) has helped customers use brushing technology to clean, rebuild, and resurface components ranging from engine cylinders to brake rotors to flywheels to firearms. BRM's Blog on CR4 provides real-world examples of how flex hones and wire brushes work. It also evaluates related technologies and invites questions from the community.

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Surface Finishing for the Aerospace and Aircraft Industry

Posted April 10, 2012 11:00 AM by Brush Research

Flexible honing tools and industrial abrasive brushes are used in the aircraft and aerospace industry. Jet engine builders and aviation MROs use flexible hones for applications such as through-hole edge rounding, chamfer blending, automated cutting, deburring, edge breaking, and rust removal. Industrial brushes are used for aircraft parts deburring and surface conditioning after machining or grinding.

Flexible Honing for Aerospace Metals and Space Age Alloys

The aerospace industry uses flexible hones to cut and surface finish aerospace materials and space age alloys, lightweight metals used in aircraft components such as rotating engine parts, landing gear equipment, helicopter rotor drive shafts, and hydraulic control mechanisms. These alloys are often hard-to-machine, and require a cutting and finishing tool with a consistent geometry and long life.

Available in a variety of abrasive types and grit sizes, the Flex-Hone tool uses a low-temperature, low-pressure abrading process to produce a plateau surface finish that's metallurgically free of cut, torn, and folded metal. Aerospace manufacturers also use flexible honing to improve the surface condition of aircraft and aerospace components made of metals such as aerospace stainless steels; Hasteloy, Monel, and Inconel, and titanium and aluminum alloys.

The Diamond Flex-Hone is specially designed for deburring, edge blending, and surface finishing hard materials such as carbides, ceramics, and aerospace steel alloys. Available in different mesh sizes, this flexible honing tool features resin bond diamond crystals with high-friability for self-sharpening edges. To aid heat dissipation and improve bond retention, diamond honing tools are made with coated nickel abrasive.

Aircraft Brushes and Aerospace Brushes

For surface conditioning and part deburring after machining or grinding, the aerospace industry uses abrasive nylon brushes. High-performance brush tools provide consistent surface finishing of metallic, super alloy, advanced composite, and ceramic parts. Nylon abrasive brush tools are also used for blending surface imperfections and inconsistencies, deburring and edge radiusing, and parts cleaning.

Author's Note: This CR4 blog entry is excerpted from the Flex-Hone Blog.

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