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Welcome to the Energy & Environment (E&E) Exchange, a blog dedicated to science and engineering topics that are (generally) related to energy and the environment. This blog is meant to encourage discussion about the challenges and possibilities surrounding sustainability through science and technology. The blog's owner, David Lates (aka cheme_wordsmithy), is a technical writer and engineering editor at GlobalSpec, the company that powers CR4.

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Creative Competition in the Solar Marketplace

Posted April 18, 2012 10:00 AM by cheme_wordsmithy

In the past few years, solar panel technology has (economically speaking) improved by leaps and bounds. Solar companies around the world have been able to drive down the costs of materials and products by making manufacturing processes more efficient.

But some smaller startup solar companies are looking to compete with the large silicon solar panel industry using other types of solar technology.

Solar Panels for Windows

Heliatek, a startup from Dresden, Germany, has developed solar panels made of small, organic molecules deposited on polyester films. The panels are flexible and are much lighter than traditional silicon panels. Heliatek is looking to integrate these panels into various forms and applications. A building materials company is helping integrate these panels into concrete facades, while another manufacturer is helping incorporate transparent versions into windows.

(Flexible, lightweight solar panel from Heliatek - Credit: Heliatek)

Organic solar cell technology has existed for decades. The advantage is that they can be cheaply printed, allowing them to be produced at a very low cost. But the cells, made from long polymer chains, suffer from much lower efficiencies and lifetimes than silicon-based cells. Heliatek's cells, which use oligomers instead of polymers, have improved efficiencies and are predicted to be as long lasting as conventional solar cells.

These panels may be convenient for buildings looking (or required) to be more energy efficient and sustainable; they encourage builders to incorporate them in windows and facades. Installing these panels may be cheaper and easier than traditional panels that require more hardware and effort for placing on a roof.

High Efficiency Cells

A small but well-financed startup company called Alta Devices is working on another type of solar cell technology. They are focused on using gallium arsenide instead of silicon as the semiconductor material for the cells. The material is a much more effective for capturing sunlight, so much so that a thin layer of it (only micrometers thick) recently set a record for photovoltaic efficiency at 28.3 percent.

The efficiency of gallium arsenide is not new - it has been the primary material used in construction solar cells for spacecraft and satellites. In addition to its high efficiencies, the material is also less sensitive to heat than solar cells, meaning it maintains performance over a larger temperature range than silicon.

The problem is that gallium arsenide is very expensive; films of the material tend to be fragile and difficult to fabricate. Alta Devices' innovation comes through techniques designed to lower manufacturing costs, boost performance, and ultimately make these cells economical on a large scale. One technique allows semiconductors to be grown epitaxially without being prone to cracking. In addition, work done by Alta researchers has led to the design of cells which take advantage of "photon recycling" to further increase efficiencies.

Learning from Solyndra

Both Heliatek and Alta Devices have a ways to go if they plan to compete with established silicon-based companies in the solar cell marketplace. The fact that prices are going down makes it all the harder for new companies to grab a piece of the market. And of course, the "go big or go home" startup failure that was Solyndra is still looming in the minds of investors.

Perhaps it's no coincidence that the headquarters of Alta Devices is in Silicon Valley in the same office of the infamous solar company. Alta's CEO, Christopher Norris, says his company is taking a much more methodical approach to scaling up, hoping to ensure that their inventions are economically feasible on a pilot-scale plant before shelling out hundreds of millions of dollars in investment capital.

Technology Review - Alta Devices: Finding a Solar Solution

Technology Review - Tinted Windows that Generate Electricity

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