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Laser light shows can be pretty impressive. I was curious about how these shows are done, so I thought I would try to create one of my own. Below are the steps I took to design my own mini light show. I think laser light shows are neat, not that I have seen a lot of them, but when I have they are impressive. I started thinking about how these shows are done and decided to try something simple.
I took two dead hard drives and cut out the section that controls the drive heads, replacing it with mirrors. I then connected these voice coils to my computer speakers and aimed a laser on it. Playing audio did create some patterns but nothing that cool. So I found some software that generates audio in order to create random patterns for this type of laser setup. While the concept was cool and it was fun to play with, I wanted more and this was only a proof of concept.
I spent some time researching and looking at project designs, software and how laser shows are done. I learned that the devices I need are galvanometer laser scanners, which are basically voice coils with low inertia and a position feedback mechanism. I found designs on how to make them and the results I would get, but decided it was best to buy them for this purpose. For those that don't know different scanners have different speeds given in kilo points per second or kpps and start around 10k and go up to 50k or more. I found some 20Kpps laser scanners with the electronics to drive them for a decent price and ordered them.
The next thing I considered is how to connect these scanners to a computer. You need a DAC to send analog signals to the mirrors and the lasers. As it turns out the DAC's for laser projects aren't that cheap and go from about $200 up to thousands. I settled on a more DIY design which uses a USB sound card and a circuit to adjust the offset and peak voltages to get a 0 to 5 volt output. This design gives you an output that is compatible with the ILDA (International Laser Display Association) which is what the scanners use as an input.
And of course, you need the lasers and the circuit to drive them. I did some more searching and opted for simple diode lasers. I also found a design for an analog driver for them. In this case analog is better than digital or TTL as it allows you a larger color pallet.
After I got all these parts, I put them in a box and they sat for a while until my inspiration came back.
I started building what I call the light engine. This is the part where the three lasers, red green and blue (in my case violet due to price), are mounted so that they combine into one beam using dichroic filters to pass and reflect the lasers. This single beam, which looks white, has to hit the first mirror of the galvanometer scanner and then bounce off the second one and go out. I made an aluminum frame that would hold the lasers and also act as a mount and heat sink for the laser driver. It took a while to get everything mounted and aligned but it worked and I got a white beam.
The hard part after this was getting it all in a box, and because I wanted it to fit in a box I had it was not easy and took some time to figure out where everything was going to go. I also wanted the sound card DAC in the same box (although most laser shows don't have that built in.) I put a connector for an external DAC as well if ever I want to use one.
When I was done I tested it and it worked, not that I didn't have any issues, such as burning out the violet laser due to over driving it, but that is the benefit of building it yourself, you know how to fix it.
Once the actual device was made, I figured out the software. You can start out with free software and go up to software costing thousands of dollars. So far I have only been using free software. The one I have found the most useful is called LFI Player, which has a lot of hidden features. I have also gotten it to work with some software called HE laserscan. I have some other software to try but I am considering buying some lower priced software depending on what I can do with what I have.
It has been a fun project with some cool results, although for the most part no practical use other than its coolness factor.
The CR4 picture above is an actual picture of the output from my projector. You can check out more pictures here and see a video of my projector in action here.
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