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BRM's Flexible Honing, Surface Finishing, and Deburring Blog

BRM's Flexible Honing, Surface Finishing, and Deburring Blog is the place for conversation and discussion about how to solve difficult finishing problems. For over 50 years, Brush Research Manufacturing (BRM) has helped customers use brushing technology to clean, rebuild, and resurface components ranging from engine cylinders to brake rotors to flywheels to firearms. BRM's Blog on CR4 provides real-world examples of how flex hones and wire brushes work. It also evaluates related technologies and invites questions from the community.

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Industrial Brushes for Earth Moving Equipment

Posted August 08, 2012 9:26 AM by Brush Research

Earth moving equipment such as bulldozers, excavators, and dump trucks are usually powered by diesel engines and equipped with hydraulic cylinders. Loaders, graders, and other types of engineering vehicles are also diesel-powered and designed with hydraulic systems for moving heavy loads. Without proper engine maintenance, however, heavy equipment can fail in the field and lead to costly downtime and repairs. Hydraulic cylinders can also fail and require rebuilds.

Surface Finishing for Diesel Engines and Hydraulic Cylinders

Heavy equipment companies like Caterpillar Inc. use the flexible honing tools for deglazing, refinishing, and crosshatching cylinder liner walls during diesel engine overhauls. Maintenance, repair and overhaul (MRO) organizations that service earth-moving machinery also prefer flexible hones to rigid hones that can deposit materials in hard-to-reach port areas. If these port areas aren't relieved, piston rings may break and cause severe engine damage.

The Flex-Hone is also used to improve the surface finish on the walls of hydraulic cylinders, where tight tolerances and smooth surfaces are essential for proper sealing. Because the Flex-Hone is self-centering, the tool exerts the same pressure on all sides for a uniform surface finish. The Flex-Hone is also self-aligning and self-compensating for wear so that even if some of the tool's abrasive globules become worn, metal surfaces are still finished evenly.

Surface Preparation and Cleaning

Brush Research Manufacturing provides a wide range of high-quality automotive brushes for cleaning and rebuilding engines made by major manufacturers like Caterpillar, the Cummins Group, and Detroit Diesel. From injector brushes and seat cleaning brushes to plunger bore cleaners and O-ring groove cleaners, diesel mechanics trust BRM's brush tools for engine overhauls, too.

Engine repair shops also use our general diesel tools, valve guide brushes, oil line and gallery brushes, and display brushes. In addition, Brush Research Manufacturingsupplies industrial brushes for surface preparation and cleaning that can be used to remove surface coatings and blend surface imperfections. All of our Flex-Hone® tools and industrial abrasive brushes are proudly Made in America by our highly-trained technical team.

Author's Note: This CR4 blog entry originally appeared in BRM's Flex-Hone Blog.

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Previous in Blog: Surface Finishing in the Firearms Industry   Next in Blog: BRM at IMTS 2012 – The International Manufacturing Technology Show