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Speaking of Precision

Speaking of Precision is a knowledge preservation and thought leadership blog covering the precision machining industry, its materials and services. With over 36 years of hands on experience in steelmaking, manufacturing, quality, and management, Miles Free (Milo) Director of Industry Research and Technology at PMPA helps answer "How?" "With what?" and occasionally "Really?"

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How to Clean Up Mercury Spill From Fluorescent Light-OSHA

Posted September 18, 2012 12:00 AM by Milo

A new OSHA Quick Card provides guidance to minimize employee exposure to mercury when cleaning up a broken fluoresecent light.

I think we have all heard the urban legends about broken mercury thermometers being cause of school evacuations that turn out to be true stories of overreaction.

And that the EPA 's draconian procedures require hazmat suits (Not true- at least the part about needing a Hazmat suit). There is nothing about Hazmat suits in their EPA CLEAN UP BROKEN CFL INSTRUCTION (Although one Maine couple got some bad advice that cost them over $2000 for the cleanup of a single broken CFL bulb.)

And the MSDS sheet sure can put the fear into you if you don't understand dosing quantities, air volumes and circulation, and exposure.

So we were pleased to find that OSHA has actually published a quick card to protect workers and companies from bad advice and give authoritative guidance on reducing the risks from broken mercury containing fluorescent bulbs and tubes.

(Official common-sense, non-hysterical guidance for cleaning up a broken fluorescent bulb. Whew!)

Safe Cleanup of Broken Fluorescent Bulbs

  • Notify workers and tell them to stay away from the area.
  • Open any windows and doors to air out the room.
  • Do not use a broom or vacuum cleaner unless the vacuum cleaner is specifically designed to collect mercury.
  • Wear appropriate disposable chemical-resistant gloves.
  • Use a commercial mercury spill kit if available, or scoop up pieces of glass and powder with stiff paper or cardboard to avoid contact with the broken glass.
  • Use sticky tape to pick up any remaining pieces of glass.
  • Wipe down hard floors with a damp paper towel.
  • Place all pieces of glass and cleanup materials in a sealable plastic bag or a glass jar with a lid.
  • Wash your hands thoroughly after cleanup.

(Grainger sells mercury spill kits that look like they contain most of what OSHA"s guidance says you need.)

Myself, I'd put the debris collected in a metal paint can type of container. Why put the hazardous debris in a plastic bag which will not contain the mercury vapors? Why put it in another easily breakable glass jar? Metal can is safer.

Maybe it has something to do with recycling?

(This won't break if it's dropped. Hmmm?)

Disambiguation Alert: Don't confuse this quick card with the fact sheet which is specifically for people working in the fluorescent disposal industry.

(No special precautions needed if you encounter one of these.)

Paint can photo

Mercury Record

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Re: How to Clean Up Mercury Spill From Fluorescent Light-OSHA

09/18/2012 1:09 PM

What the EPA does not tell you is that 40% of the mercury vapor in the air comes from volcanoes. Another 40% comes from burning fossil fuels. And nobody wants to upset the oil producers because it hurts us in the wallet.

The evaporation rate of liquid mercury is on the order of 56 µg/litre at 25 °C and actually that is subject to surface area, heat transfer, and atmospheric pressure. Not to mention that the density will cause it to hang around on the floor which means you probably won't be breathing it unless you passed out from the panic you experienced when you broke the bulb. Really your biggest concern at this point would be from blood loss due to landing on top of the broken glass.

Mercury bonds quickly with other metals. If you can even find it, let it bond with a copper penny and you will have it fairly well contained at a fraction of the cost of some of the other junk for sale.

Mercury occurs naturally in the air and water. Gold prospectors still use it to gather up small particals of gold. Then they burn it off with a torch, but their daily exposure is much higher than you would get from crushing fluorescent lamps all day long for a year. The hat makers of a hundred years ago, known as "Mad Hatters" were exposed to heated mercury in a large vat. It took time and repeated exposure to have this effect so a single fluorescent lamp is nowhere near that level of threat. People who worked in sloppy lamp factories could be exposed to levels above OSHA recommendations. No lamp manufacturer has ever had "Mad Hatters" despite their sloppy handling practices. Plenty of employees have had their minimum exposure levels exceed the OSHA recomendations without any known long term consequences.

Lastly, this whole fear over mercury exposure was used as a marketing strategy recently in the USA and all the US manufacturers invested millions of dollars to reduce the actual mercury used to something you would be hard pressed to find with a magnifying glass. In fact, the leading advocate of reduced mercury had such poor control that a high percentage of their products suffered from mercury starvation. Mercury starvation in a fluorescent lamp causes the light output to be reduced to an argon glow (a red/purple glow) at about 5% of the normal light level. Manufacturers of lamps in some other countries, however, present a higher risk level.

Probably the highest chance of unintended exposure is to be downwind of a waste processor that incenerates their trash. Broken lamps mixed in with trash can be burned releasing all of the liquid mercury in the form of vapor. And no trash processor is going to be effective at eliminating all of the toxic materials released. Because of this, many cities have instituted separate collection points for lamp disposal. The concept of a lamp recycler is a hoax. Separation of components is very inefficient and the major byproduct is landfill.

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