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BRM's Flexible Honing, Surface Finishing, and Deburring Blog

BRM's Flexible Honing, Surface Finishing, and Deburring Blog is the place for conversation and discussion about how to solve difficult finishing problems. For over 50 years, Brush Research Manufacturing (BRM) has helped customers use brushing technology to clean, rebuild, and resurface components ranging from engine cylinders to brake rotors to flywheels to firearms. BRM's Blog on CR4 provides real-world examples of how flex hones and wire brushes work. It also evaluates related technologies and invites questions from the community.

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Flexible Honing for Cylinders with Longer Bores

Posted October 30, 2012 4:30 PM by Brush Research

Rack N Roll is a builder of custom bicycles in Philadelphia, Pennsylvania. Like Benjamin Franklin before him, he's also a mechanic and an inventor. Franklin's discoveries, improvements, and inventions may be more prolific, but the Founding Father would probably be proud of this modern-day tinkerer. Back in 1786, Ben Franklin invented a device called the Long Arm for retrieving books from high shelves. Almost 225 years later, Rack N Roll designed an extension so that bike builders can use flexible hones to deburr seat-posts that are over a foot long.

Cylinder Hone Extensions

Brush Research Manufacturing (BRM) admires "Yankee ingenuity," too, but our Los Angeles, California company already provides extensions and other accessories for our Flex-Hone tool. Built with a stiff metal stem, flexible nylon filaments, and abrasive globules that some users call "dingleberries", BRM's patented brush tool mounts in a handheld electric drill and is a favorite of bike builders, gunsmiths, and automotive hobbyists alike. For surface finishing applications with longer-bore requirements, BRM offers pipe nipple adaptors and pipe extensions for our cylinder honing tool.

Pipe Nipple Adaptors

Pipe nipple adaptors are crimped to the stem of the brush tool and available in standard National Pipe Thread (NPT) tapers. Though sold separately, these Flex-Hone adaptors are intended to be factory-attached when the ball hone (as our flexible hone is sometimes called) is ordered. When ordering pipe nipple adaptors, please note that the catalog number indicates pipe size. For example, 18NPT adaptors have a pipe size of 1/8" NPT. To see how pipe sizes relate to Flex-Hone sizes, please visit this page on the BRM website and then click the Product Specifications link under Pipe Nipple Adaptors.

Pipe Extensions

Pipe extensions are designed to meet longer-bore requirements and are built for male-threaded pipe nipple adapters, which are sold separately. BRM's Flex-Hone extensions are either 18" or 36" long and come in four types: 18 x 18, 18 x 36, 14 x 18, and 14 x 36. When ordering, please note that the catalog number indicates first the NPT taper and then the length. For example, the 18 x 18 extension has an NPT thread of 1/8" and a length of 18". The 18 x 36 pipe extension also has an NPT thread of 1/8", but a length of 36". For complete information about BRM's pipe extensions, please visit this page on our website and then click the Product Specifications link under Pipe Extensions.

Author's Note: This CR4 Blog Entry originally appeared in BRM's Flex-Hone Blog.

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