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The Y Files

The Y Files is the place for conversation and discussion about how technology shapes individuals and their communities. Steve Melito (Moose), the blog's owner, is an experienced technical writer who once read Aldous Huxley's Brave New World while killing time as a temp at GM Truck and Bus.

"All our science is just a cookery book, with an orthodox theory of cooking that nobody's allowed to question, and a list of recipes that mustn't be added to except by special permission from the head cook." - World Controller Mustapha Mond, Chapter 16, pg. 225

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Green Pepsi: Environmental Sustainability at PepsiCo (Part 3)

Posted March 19, 2008 12:01 AM by Moose

This is the third in a multi-part series about engineering-related aspects of PepsiCo's environmental sustainability program. Part 2 ran yesterday. Part 1 ran on Monday.

CR4: The use of advanced routing technologies has enabled PepsiCo to cut fuel consumption along delivery routes. How much money have you saved? And what advanced routing technologies did you use?

PepsiCo: Best routing, reducing miles but including back roads to avoid waiting in traffic. We also have a no-idle policy when delivering product. Frito-Lay is a member of Smart Way, and uses techniques of this EPA program.

http://www.epa.gov/smartway/index.htm

We use complex routing and mode trade-off technologies to improve the efficiencies of our over-the-road (OTR) operations across PepsiCo. This helps us choose the right assets (Frito-Lay Private Fleet, PepsiCo Dedicated Fleets, and common/contract carriers) to handle our transportation needs. We also secure other shipper's freight (backhaul freight) on our Private and Dedicated fleets to reduce costs. This eliminates empty miles from our networks as well as the customers we serve.

There have been many collaborative efforts to improve network efficiency over the past few years in transportation at PepsiCo. We use our empty rail cars that are owned by Tropicana to haul ours and other shippers' freight back into the Florida region. We use intermodal transportation (trailers on rail cars) to reduce costs. All of these things contribute to less fuel used to move the same amount of goods in the US.

The combined efforts across transportation over the past few years have driven 15 million less gallons of diesel fuel consumed to support our networks. This is roughly a $45 million reduction in today's fuel costs, as well as 350+million pounds of CO2 emissions eliminated.

CR4: PepsiCo's divisions have made great strides in reducing their use of packaging materials. What steps did you take to reduce the amount of aluminum in a Pepsi-Cola beverage can by 10% since 1993? Saving 75 million pounds of aluminum is significant.

PepsiCo: The focus in the 90s was on the reduction of the weight and configuration of the lid. You'll remember that in earlier times, the sides went right up to the edge of the lid. Now you'll notice the indentation before the sides reach the lid. Little changes add up to a lot of pounds of aluminum.

Pepsi-Cola beverage cans are manufactured by suppliers. The steps include light weighting: http://www.psc.edu/science/ALCOA/ALCOA.html

Editor's Note: CR4 would like to thank PepsiCo for answering these questions!

To see PepsiCo Environmental Sustainability in action, visit: http://www.pepsico.com/PEP_Citizenship/EnvironmentalNews/video/index.cfm

Steve Melito - The Y Files

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Previous in Blog: Green Pepsi: Environmental Sustainability at PepsiCo (Part 2)   Next in Blog: Engineering Zombies (Part 1)
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