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Plant & Facilities Engineering

The Plant & Facilities Engineering Blog is the place for conversation and discussion about mechanical and electrical systems, automation and instrumentation, maintenance and management, and products & services as they relate to plant and facilities operation. Here, you'll find everything from application ideas, to news and industry trends, to hot topics and cutting edge innovations. This blog is inspired by the Plant & Facilities Engineering newsletter from GlobalSpec, which you can subscribe to here.

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If You Don't Measure It - You Can't Manage It

Posted December 08, 2008 4:39 PM

When you buy new equipment, do you factor its energy efficiency into your total lifecycle costs? Varying efficiencies make drastic differences environmentally and cost a lot of money, while going un-noticed.

As an example, one manufacturer had a $10,000 100HP motor on their plant floor, designed for 94% efficiency.

If they were paying ~$0.10/kwh, that $10,000 motor should cost over $300,000 in energy over a five year life expectancy if running at 94% energy efficiency. The bad news was, we tested it, and that motor was running at <50% energy efficiency, costing them over $600,000/year to run that one motor, and they didn't know it.

So what happened? Continued here.

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