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Squealing Brakes and Spinning Rotors

Posted February 09, 2009 1:30 PM by BrushResearch

If it weren't for brakes, our cars would all look much different. Our pretty front ends would be smashed. Our driveways would be all sand, and look like those runaway semi-truck emergency lanes you see on the side of the interstate.

The question, then, is why do brakes have to be so obnoxious? Why do they need to squeak and squeal? Why is it that you can replace your brake pads only to have that same annoying noise creep up at every light?

The noise that your brakes are making is a result of harmonic vibration (a fancy way of saying "sound"). The specific harmonic vibration that we are looking at is the result of applying a brake pad to a spinning rotor - an incorrectly finished spinning rotor.

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Guru

Join Date: Jul 2008
Posts: 614
Good Answers: 41
#1

Re: Squealing Brakes and Spinning Rotors

02/09/2009 11:28 PM

When I was a Customer Relations manager for Daimler-Benz, a lot of customers called and complained about this phenomenon which, for some inexplicable reason, was always loudest when hitting the brakes while backing up.

I found that using the brakes hard a few times when starting out, prevented the phenomenon from happening.

One engineer reasoned that the chattering was caused by a thin film of oxidation which developed on the rotor during the night after condensation formed. The unevenness of the friction caused the brake pads to chatter and was made worse by the fact that break pads are relatively light, not fixed in place but float loosely until the brakes are applied.

I can not vouch for the efficacy of his diagnosis but the hard use of the brakes when first starting out did work, until the next day and of course had to used hard again.

Brake pad wear did not appear to be affected by the "cure"

L.J.

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#2

Re: Squealing Brakes and Spinning Rotors

02/10/2009 7:10 AM

I think it has to do with the materials that the rotors and the pads are made of. I have put 5 sets of brake pads on my vehicle that has 150K on it and never had a problem until this last set. I figured giving it 2 weeks to "break" the pads to the rotors, but 6 months later I still have a screach. It is not as bad as it started out, but it is still there. I have added twice as much as normal brake lube between the pad and the caliper so I know that is NOT the issue. Now that most of these components are made in China ( I know the rotors are) I am sure there is something in their recipe that causes these two parts to dislike each other. All braking doesn't seem to be any different which is the key factor.

Guest
#3

Re: Squealing Brakes and Spinning Rotors

02/11/2009 9:59 PM

I have 7 cars and no squeeker's , its simple when you wash you car wash your roters. Also when installing new pads use the lub supplied with the pads. If not use a copper type lube between the cylinder piston and the pad.

Guru

Join Date: Jul 2008
Posts: 614
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#4
In reply to #3

Re: Squealing Brakes and Spinning Rotors

02/14/2009 7:19 AM

" Also when installing new pads use the lube supplied with the pads."

The industry seems to be unsure which method is best: some provide lube. Others provide a thin contoured steel spacer stamped from what appears to be tempered shim stock. Others provide a simple flat shim coated in a rubber compound of sorts.

Frankly, I have not made any comparisons so I have no opinion on which is best.

What is interesting is that the cost to manufacture top quality friction material is only pennies more than the run-of-the-mill junk from questionable sources.

That much was made clear to me by production engineers at Raybestos many years ago. It's also interesting to see performance comparisons between the high quality materials and the pads peddled by many auto parts stores. That too was a surprise.

When replacing brake pads, it's best to spend a few bucks more and buy a respected name when choosing a friction material.

L.J.

__________________
"Both the revolutionary and the creative individual are perpetual juveniles. The revolutionary does not grow up because he cannot grow, while the creative individual cannot grow up because he keeps growing." Eric Hoffer
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Location: New Jersey U.S.A.
Posts: 875
Good Answers: 26
#5

Re: Squealing Brakes and Spinning Rotors

02/18/2009 12:59 PM

One thing people forget to do is wash the oil off the rotors before installing them. Manufacturers apply a thin coat to keep them from rusting. The oil then gets on the pads and can cause the leading edge to slip and cause chatter. Glazing from the oil can cause squealing.

Then again older pads can squeal because some people don't know that the pad wear sensor IS SUPPOSE TO DO THAT! LIKE MY KIDS!

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