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Car Brakes: CR4 Newsletter Challenge (07/07/09)

Posted June 28, 2009 5:01 PM

This month's Challenge Question:

You are driving your car at a speed of 35 mph when all of a sudden you have to stop the car. You push the brakes, the car stops, and your son (a mechanical engineer major), who is sitting in the back sit, tells you: we are really lucky that the engineers who designed the car brakes many years ago, decided to install different types of brake systems, one for the front wheels and one for the rear wheels. You, an electronics engineer, look back at your son and ask him: Why on Earth did the mechanical engineers do such a stupid thing?

Yes, indeed, why are different types of brakes used in the same car?

The Answer will be posted right here on CR4 on August 4th.Can't wait that long? Well, check out these weekly challenges from CR4:

The Winning Team: CR4 Challenge (07/21/09)

Area Calculations: CR4 Challenge (07/14/09)

Makeshift Mercury Measurement: CR4 Challenge (06/23/09)

Of Springs and Acid: CR4 Challenge (06/09/09)


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#195
In reply to #194
Find in discussion

Re: Car Brakes: CR4 Newsletter Challenge (07/07/09)

07/28/2009 9:42 PM

Yes, I agree, and Did not even Consider this except in a Half-*ss manner and so I appreciate the Final truth on something I left out and I may have left out even More and some other worthy Contributor or maybe Even Yourself may contribute more to this answer then You Just Obviously Did, and So I left More out then I thought But I learned even more from your answer so I am Glad I left out what I had not Considered cause if I had Considered it I had Not learned in such a Kind Considerate Manner, Thank you for your Kind Manner too,

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#196

Re: Car Brakes: CR4 Newsletter Challenge (07/07/09)

07/29/2009 1:04 AM

Not diffrent types! Started out drum ! Some didnt work!So split systems started ! half and half hydroulic systems. then disk and rotors.With drums on the back. all have several difrent types of draking in the drums drums. Then four wheel disk was achived because of the knowledge of applying the parking brake was manufactured into the disk callapier on the back.The real question is why not electric brakes?

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#197

Re: Car Brakes: CR4 Newsletter Challenge (07/07/09)

07/29/2009 1:18 PM

I would say the drum brakes are still used on the rear of the car because they are cheaper than the discs up front and only require a lever to make a parking brake. If discs are used on the rear, they would have to build a separate mechanism for a parking brake, adding to complication and costing more money. Drums have more braking surface area than discs, however they are unable to dissipate heat as well, so the disc is more effective in the front where it does most of the work.

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#203
In reply to #197

Re: Car Brakes: CR4 Newsletter Challenge (07/07/09)

07/30/2009 8:29 AM

I always thought that one of the reasons drum brakes fade worse than disc brakes is that as the drum heats up it's internal diameter increases. This means the brake shoe has to move further to contact the drum.

Just wondering if I'm on the right track.

Lew

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#204
In reply to #203

Re: Car Brakes: CR4 Newsletter Challenge (07/07/09)

07/30/2009 8:55 AM

The drum expansion is a major factor in brake fade. As the drum expands, the shoes will have to travel further to contact the drum. While the shoes will probably still reach the drums, the brake pedal may travel so far that the pressure required to force the shoes against the drum sufficiently to slow the vehicle can not be reached. in that case, the pedal reaches the end of it's travel before you have developed sufficient stopping power.

Boiling the brake fluid, and friction changes from the brake shoes are also a concern.

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#207
In reply to #204

Re: Car Brakes: CR4 Newsletter Challenge (07/07/09)

07/30/2009 12:23 PM

You wrote:-

Boiling the brake fluid, and friction changes from the brake shoes are also a concern.

This is seldom a problem with drum brakes, which is why DOT 1 was ONLY for drum brakes.

For disc brakes where there is more heat transfer into the fluid, it had to be made to accept a higher temperature.

There is good info on DOTs and their meaning here.

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#208
In reply to #207

Re: Car Brakes: CR4 Newsletter Challenge (07/07/09)

07/31/2009 9:32 AM

Good information on brake fluid on that site. Thanks.

Many years ago, there were metallic brake shoes used on police brake packages. There was a warning slip in the replacement shoe box about flushing and upgrading the brake fluid.

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#213
In reply to #203

Re: Car Brakes: CR4 Newsletter Challenge (07/07/09)

08/06/2009 1:25 AM

take a plastic brake drum, most plastics decrease their length if the temperature rises!

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#215
In reply to #213

Re: Car Brakes: CR4 Newsletter Challenge (07/07/09)

08/06/2009 7:24 AM

Plastic brake drums are very scarce on the equipment that I see regularly.

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#216
In reply to #215

Re: Car Brakes: CR4 Newsletter Challenge (07/07/09)

08/07/2009 1:07 AM

I've never seen one before - but they are very cheap!

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#214
In reply to #197

Re: Car Brakes: CR4 Newsletter Challenge (07/07/09)

08/06/2009 1:38 AM

if the brake drum has to be repaired - the whole cycle has to be replaced, the brake drum isn't really cheaper!

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#200

Re: Car Brakes: CR4 Newsletter Challenge (07/07/09)

07/29/2009 6:01 PM

I missed the question in last entry ! The answer is cost to produce.

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#201
In reply to #200

Re: Car Brakes: CR4 Newsletter Challenge (07/07/09)

07/29/2009 7:37 PM

the Price of Drum Brakes vs Disc Brakes is Really a Factor, and an Important one, Both For The Cost of Warranty Repairs and for Manufacturing plus the Maintaining of Old Relationships with Manufacturers of Car Parts if One is a Manufacturer and has Friendly Regional Relationships they love to Maintain as This affects the Economy of the Region where the Brake Parts are Purchased both For Initial Cost of Manufacture and for Stocking Parts for Future use where Loss becomes a factor and Reuse of Same Parts for Other Models if one wants to Keep costs down for Brakes and Spend more for other Costs such as Environmental Pollution Control Products which are Required both for Unconstitutional Use of States' Environmental Requirements impressed on Detroit like the and Equipment Required on Autos Sold in California, Re: Cafe Standards as Used in California. So Brakes which are Less Advanced so that Detroit may keep costs of some items used in order to be able to meet other Requirements put on them such as Safety and Pollution required by Various Federal Agencies and Even States Laws for Environmental Protection.

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#209

Re: Car Brakes: CR4 Newsletter Challenge (07/07/09)

08/03/2009 6:10 PM

At one time cars had drum brakes on all four wheels (eg. my '67 Camaro) Braking was poor, and lock-ups were common. Disk brakes were designed to increase overall braking effectiveness (stopping power, heat dissipation, reliability..etc.) In this arrangement, lock-ups occurred in front before the inferior and less-relied upon rear drums would (maintaining vehicle control). Drums were simply kept because they were cheap to produce, worked fine for their purpose, and because the cable-operated emergency system didn't need to be changed. Later, with portioning valves installed (to maintain front-end stopping power) rear disc brakes were used......at least that's how I see it!

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#210
In reply to #209

Re: Car Brakes: CR4 Newsletter Challenge (07/07/09)

08/04/2009 3:42 PM

Welcome to the insanity. I agree with you on the comments you made. I believe for a few years rear disc brakes were more of an advertising gimmick than a real improvement. Especially with front drive cars.

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#212

Re: Car Brakes: CR4 Newsletter Challenge (07/07/09)

08/05/2009 8:31 AM

"The Answer will be posted right here on CR4 on August 4th.Can't wait that long? Well, check out these weekly challenges from CR4:"

OK it's August 5th. Where's the answer?

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Good Answer (Score 3)
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#217

Re: Car Brakes: CR4 Newsletter Challenge (07/07/09)

08/12/2009 6:57 AM

Answer will be posted right here on CR4 on August 4th?? Really?? Is this a government site??

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#218

Re: Car Brakes: CR4 Newsletter Challenge (07/07/09)

08/12/2009 3:18 PM

Editor's Note: As you've probably noticed by now, the answer to this challenge question wasn't posted on August 4th. We have a good excuse, however. (No, it's not "the dog ate our homework".) The author is on vacation. Hopefully, we'll have an answer when he returns next week.

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#219
In reply to #218

Re: Car Brakes: CR4 Newsletter Challenge (07/07/09)

08/13/2009 1:25 AM

Oha, he's on the trip to pluto!

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#220
In reply to #218

Re: Car Brakes: CR4 Newsletter Challenge (07/07/09)

08/26/2009 1:12 PM

...guess we're not going to get this answer.

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