Login | Register


Machine Tools & Metal Working Blog

The Machine Tools & Metal Working Blog is the place for conversation and discussion about metal cutting, tools & fixturing, metal forming, grinding, industrial machine control and anything else related to the metalworking industry. Here, you'll find everything from application ideas, to news and industry trends, to hot topics and cutting edge innovations. This blog is inspired by the Machine Tools & Metal Working newsletter from GlobalSpec, which you can subscribe to here.

Previous in Blog: Where is CAM's "Killer App?"   Next in Blog: A Need for Government Rethink?
Close

Comments Format:






Close

Subscribe to Discussion:

CR4 allows you to "subscribe" to a discussion
so that you can be notified of new comments to
the discussion via email.

Close

Rating Vote:







4 comments

True Grit: Flex-Hones and High-Performance Piston Rings

Posted August 04, 2009 6:00 AM by BrushResearch

Every day, Brush Research advises customers how to choose the right flexible honing tools. And for many years, we've made grit recommendations as part of that process. Based on our experience, this is usually a pretty straightforward proposition. So how much grit do you really need for automotive applications?

In the case of automotive combustion cylinders, 120 grits works for older cast ring sets, and for cases where the cylinder has been re-bored and is a little rough. For general deglazing, 180 and 240 grits are good choices. They're also good when the cylinder is not going to be bored or honed.

Life in the Fast Lane

Often, 320 grits are used in high-performance applications with chrome molly rings. I sometimes see guys running dragsters who ask for 400 grits, but they are re-honing after every few runs. So, you can imagine my surprise when the phone started ringing off the hook asking for a 4" Ballhone made with Levigated Alumina, a special abrasive for some industrial applications. Brush Research Manufacturing makes the Flex-Hone in 11 abrasive types and 8 grits, but this is the first time that anyone has asked for Levigated Alumina for a big block Chevy.

Easily identifiable by its white abrasive, Levigated Alumina comes in only one type: extra fine (approximately 1000-1200 grits). I gave them my usual spiel about maybe this being a little too fine, but they were adamant. I scratched my head a few times knowing the customer is always right and filed it away for future thought - until the phone kept ringing with more requests.

Read the Whole Article


Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

Comments rated to be "almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, rate them!
Guru
Popular Science - Weaponology - bwire Hobbies - Car Customizing - New Member

Join Date: Dec 2007
Location: Upper Mid-west USA
Posts: 5517
Good Answers: 53
#1

Re: True Grit: Flex-Hones and High-Performance Piston Rings

08/05/2009 1:49 AM

Snappy!!!!!!!

__________________
"In a time of drastic change it is the learners who inherit the future. The learned usually find themselves equipped to live in a world that no longer exists."Eric Hoffer"
Off Topic (Score 5)
Guest
#2

Re: True Grit: Flex-Hones and High-Performance Piston Rings

08/05/2009 10:47 PM

Sounds too smooooth for me - you got to have somewhere for the oil to hide and total surface contact creates micro-seizure and heat I would have thought.

Interesting to hear some real experts on the subect.

Participant

Join Date: Aug 2009
Posts: 1
#3
In reply to #2

Re: True Grit: Flex-Hones and High-Performance Piston Rings

08/06/2009 12:19 PM

I agree that it is smoother than what I have experienced in the past. I think much depends on the underlying surface topography. Moderate Rk and Rv values provide sufficient depth for the Flex-Hone to do it's job of creating a plateau while leaving the valleys for the oil. However if the profile does not have enough depth to begin with, which is common in two step diamond honed surfaces, using the fine grit Flex-Hone tool can preserve what is there and still produce a plateau bearing surface for the rings.

Score 1 for Good Answer
Guest
#4
In reply to #3

Re: True Grit: Flex-Hones and High-Performance Piston Rings

08/06/2009 10:13 PM

Welcome ODemBones - GA to you.

4 comments
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

Comments rated to be "almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, rate them!
Copy to Clipboard

Users who posted comments:

bwire (1), Guest (2), ODemBones (1)

Previous in Blog: Where is CAM's "Killer App?"   Next in Blog: A Need for Government Rethink?
You might be interested in: Abrasives and Abrasive Products, Industrial Brushes, Flap Wheels and Specialty Abrasives