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Guest

Problems Measuring Temperature in a 500 Gallon Mixer

11/20/2007 3:58 PM

I am trying to measure the temperature of a product that is in a 500 gallon mixer. The mixer has a jacketed bowl that circulates cold water. When using a thermocuple in a well placed through the mixing bowl we get to much transference from the cold water and do not get an accurate temperature of the material we are mixing. The material generates friction heat as it mixes and is temperature sensitive. We must reach a min temp of 125 f and a max temp of 135 f. the temp we read from the thermocouple in the thermowell is lower than the actual temp of the material due to the transference of the cold water in the jacket. I can only place the probe about 1/4 inch into the inside of the mixer bowl due to the mixer blades. Any ideas on how I can insulate the thermocouple through the jacket or how to get the actual temp of the material with a thermocouple.

Thanks

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Guest
#1

Re: Problems Measuring Temperature in a 500 Gallon Mixer

11/21/2007 3:32 AM

What we do is we drop the thermocouple down from the mixer lid

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#2

Re: Problems Measuring Temperature in a 500 Gallon Mixer

11/21/2007 8:08 AM

Can you attach the thermocouple to the mixing blade?

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#3

Re: Problems Measuring Temperature in a 500 Gallon Mixer

11/21/2007 9:32 AM

It all depends on the configuration of your mixer assembly.

The most probable solution is to mount your calibrated thermocouple in paralled to the mixer shaft. This can be accomplished with something as simple as a fixed sleeve for the impeller shaft that has the probe bonded to it. If your shaft is hollow then you could just drop the probe down the centre and have a co-axial slip ring connector at the far end to connect to your meter.

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#4

Re: Problems Measuring Temperature in a 500 Gallon Mixer

11/21/2007 4:50 PM

I've read all the posts...

Hand held IR meter/gun will give you instant reading of the material itself.........which may vary in relationship to the proximity of the cooling wall///last contact with the cooling wall.

Available every where.

MR. GUY

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Guest
#5

Re: Problems Measuring Temperature in a 500 Gallon Mixer

11/22/2007 1:24 AM

i think doube thermowell may work

the outer shell of thermowell insulate the inter shell of thermowell from water

the thermocouple inserted in inner thermowell

type of temperature insulating foam between shells could improve better

Guest
#6

Re: Problems Measuring Temperature in a 500 Gallon Mixer

11/22/2007 8:10 AM

To utilize existing controller, you could use a small sample pump, with insulated piping.With sufficient flow, and short pipe runs, thermal loss would be negligible.Good luck.

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