I had a conversation this evening with a distributor of the HAFC and I have a better understanding of how it works. I think that it probably does improve fuel economy but at the potential cost of increased engine wear and reduced engine life.
The distributor described 3 things that the HAFC does:
1) adds Hydrogen and Oxygen to the air/fuel mixture. This comes from the "fuel cell" that uses electricity to crack water into HHO.
2) warms the air/fuel mixture prior to its introduction into the cylinder.
3) accelerates fuel droplet evaporation by addition of a "covalizer" to the fuel in the fuel tank.
I believe that each of these will accelerate the combustion of the air/fuel mixture after the spark. The HHO is itself an explosive vapor mixture and will ignite instantly at the spark. Warming the air/fuel mixture and incorporation of a chemical that promotes droplet evaporation should result in more gasoline vapor and smaller fuel droplets in the air/fuel mixture as it is introduced to the cylinder. This should be a more explosive mixture than the regular air/fuel mixture that contains less vapor and larger droplets.
The more explosive air/fuel mixture should burn faster, resulting in more pressure at the beginning of the combustion stroke, per unit fuel consumed. That would result in greater extraction of mechanical energy (PdV work) from the combustion products (and less heat in the exhaust, per unit fuel consumed).
So far, so good, it seems. I think that this modification will improve fuel economy, but with a substantial caveat.
The explosive character of the initial combustion might result in higher pressure than the engine is designed for. A mitigating factor is that there would be less fuel in the cylinder for a given power output, but I think that there could still be overpressure because the combustion is more an nearly instantaneous explosion than is conventional air/fuel combustion. And if that happens, there may be damage to the engine, perhaps through displacement of the head gasket or excessive wear on the piston-rod and crank bearings. Another possibility might be localized warping of the cylinder head itself due to overpressure.
I would not want to install this product without having strong assurance that it would not reduce engine life. The distributor was not able to provide me with such assurance. He was not aware of any long-term engine life studies, not even a bench study with a dismounted engine, which is something that the manufacturer really ought to do.
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