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Should Automatic Systems used in Public Transportation require HUMS?

06/27/2009 10:25 AM

Considering the recent accidents in the news of AirFrance 447 & the DC Metro crash which were both believed to be in the automatic mode at the initiation of the castrophe.

On the DC Metro Crash the NTSB found out after the fact that one of the automated systems has malfunction, and the AirFrance 447 is believed to have been in Autopilot Mode and if so why wasn't the pilot notified that the system health was degrading?

Should there be a requirement that all public transportation systems employing automatic systems for operation include a System Health & Usage Monitoring System (HUMS) that notifies the human operator that the system health is degrading?

And another question if the HUMS knows that the system health has degraded should it refuses to operate?

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#1

Re: Should Automatic Systems used in Public Transportation require HUMS?

06/27/2009 6:33 PM

I can't speak to the Air France plane but, in the case of the DC Metro trains, I can't imagine a HUMS would be of much use. A train system is a complicated one and you'd have to monitor a lot of items to know the system health. For example, one of the things that will screw up an ATC is leakage across the rails from dirt and low pH rain; how do you monitor that?

Even if you had some indications of system health, you have the problem of taking the trains out of revenue service. You can just pull a train over to the side, or detour around a bad track circuit. Everything comes to a stop. Heads would roll unless there were a clear problem to point to.

In this accident, early indications point to a faulty AF track circuit. After a repair, they apparently were getting false clears. That's a tough thing to detect automatically. It is best handled through design and maintenance.

I would rather see them return to redundant wayside signals. That at least helps with the old problem of asking a human to judge stopping distance before applying an emergency brake that is likely to damage several trucks and possibly derail the train. Trains of any sort are notoriously hard to judge the distance from. Of course, wayside signalling probably cuts into headway, so it might not be possible.

What sort of HUMS were you thinking of putting on Metro?

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#4
In reply to #1

Re: Should Automatic Systems used in Public Transportation require HUMS?

06/28/2009 7:24 AM

Thanks TVP45 for your thoughtful good answer

Based on your answer you seem to be very knowledgeable on rail transportation. My background is aerospace and marine systems.

"A train system is a complicated one and you'd have to monitor a lot of items to know the system health. For example, one of the things that will screw up an ATC is leakage across the rails from dirt and low pH rain; how do you monitor that?"

I agree that trains are complicated but also helicopters which have been investigating HUMS since 1997, autonomous vehicles since 2002, and Space Shuttle after the ill-fated STS-107 Columbia mission.

To me diagnostic systems for detecting and logging faults is ok for non-critical systems; however, on automated systems used in place of a human operator on a vehicle having many passengers, it is my opinion that a system health monitoring is warranted based on the number of lives involved.

"What sort of HUMS were you thinking of putting on Metro?"

You are probably more qualified to answer your question than me. But what I would envision would be an onboard system for monitoring the vehicle self-health and an external system for monitoring the rails to the extent possible with the current technological state of art. All key components and subsystems of the automated system that its failure has the capability of putting passenger's safety in jeopardy should be monitor for degradation based on the most likely mode(s) of failure.

The benefit of HUMS besides increased safety is more efficient maintenance, increased vehicle lifetime, and reduced cost over the life of the vehicle.

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#11
In reply to #4

Re: Should Automatic Systems used in Public Transportation require HUMS?

06/28/2009 3:46 PM

I've thought about this a bit more, and I think you might put something like that on board a railcar. You could check (probably) rail shunting, wayside pickups, wheel roundness, bearing temperature, and brake condition. Some of that is already done, but I don't know if it's done in any coordinated manner. I haven't done any railway work since the late 80's, and quite a bit has changed.

From preliminary reports, none of that would have made any difference in the WMATA accident since early indications point to a faulty track circuit. But, I also though that you might overlay a GPS based safety system and use something like your HUMS program to monitor line health. That would give the control room guys a heads up if headways were decreasing too much against weather and so on.

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#2

Re: Should Automatic Systems used in Public Transportation require HUMS?

06/27/2009 9:55 PM

I've been asked a similar question in my factory. A suggestion came up to put rpm sensors, current sensors and voltage sensors on all motors, position sensors on all valves, vibration sensors on all equipment, etc. Such a move is going to be very expensive. Curiously, not many people knew that analyzing process readings can be just as good as additional sensors. It just needs training.

The case of Air France 447 is probably a bit different. You're in a plane where you need to monitor hundreds of readings and have to interpret them quickly. You don't have much time to make a long, careful analysis.

The pitot tube is supposed to have a de-icing system to prevent the tube from clogging. Apparantly, it wasn't working. You can put sensors to detect if it's working or not. However, these sensors can also fail and give false readings.

In my opinion, the removal of the third man in the cockpit (the flight engineer) was a wrong move. He could do the analysis work since both pilots will be busy flying the plane. They took him out on the premise that automation has made his role redundant.

regards,

Vulcan

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#3
In reply to #2

Re: Should Automatic Systems used in Public Transportation require HUMS?

06/28/2009 6:48 AM

The pitot tubes on 447 were defective and still flying. This, and no flight engineer, are decisions driven by the bean counters, not pilots!

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#5
In reply to #2

Re: Should Automatic Systems used in Public Transportation require HUMS?

06/28/2009 9:24 AM

I agree. Removing the flight engineer from the cockpit was a mistake. It was his responsibility to supervise the systems and make critical decisions regarding same. During an in-flight emergency, the pilot and copilot are preoccupied with maintaining level flight. It was the responsibility of the FE to accurately diagnose the problem with a particular system and provide a remedy in a timely manner. It's a shame that airline safety as been circumvented by the illusion that a flight engineer was no longer required.

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#6
In reply to #5

Re: Should Automatic Systems used in Public Transportation require HUMS?

06/28/2009 9:27 AM

I posted this comment. apparently, I was not logged-in.

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#7

Re: Should Automatic Systems used in Public Transportation require HUMS?

06/28/2009 10:30 AM

I agree with comments 2 through 6 about the elimination of the flight engineer has put passenger safety at a higher risk level. However, it is my opinion that the crux of the problem is that Governments are more concerned about business survivability then passenger safety and only react after a catastrophe.

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#8

Re: Should Automatic Systems used in Public Transportation require HUMS?

06/28/2009 10:54 AM

From my perspective as a controls engineer, whenever the process directly affects user safety it would be negligent to not have sensor and control redundancy. Redundancy is very common in the chemical industry when things quickly explode if not controlled properly.

When you have system redundancy both systems must exactly match, otherwise will go into emergency mode. What happens in emergency mode is up to the process manager and does not necessarily have to shut the system down. At a minimum it can alarm the system managers to focus operator attention on a problem area. This can be monitored by onboard operators or remotely via telemetry. All of this is existing off-the-shelf technology.

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#9

Re: Should Automatic Systems used in Public Transportation require HUMS?

06/28/2009 1:50 PM

There is an old rule, that if you want to find the root of problems (and crime), then follow the money trail. I wonder if this complex problem results from financial issues? After a very long safety record, why would something catastrophic like this happen? It suggests to me that the system works fine, if properly maintained, and adequately operated with a full complement of staff. I bet some yes-man manager somewhere has been cutting corners with service and staff....

Chris

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#10

Re: Should Automatic Systems used in Public Transportation require HUMS?

06/28/2009 2:16 PM

How about not using automatic systems for critical transportation? All automatic systems should be made "fail safe" or not used at all.

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#12
In reply to #10

Re: Should Automatic Systems used in Public Transportation require HUMS?

06/28/2009 4:11 PM

Well, there's the big question of whether computer programs can really be fail-safe. I don't think we can go back to the older methods.

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#13

Re: Should Automatic Systems used in Public Transportation require HUMS?

06/28/2009 9:59 PM

Redundancy should be a requirement on any system that your life depends on it. With the DC Metro accident, having GPS with a interrogating transponder may have prevented this accident. If the automated system that failed on that train is so critical to the safe operation, then that system should had been designed to fail in a safe "limp mode" so as to be able to move the train to the maintenance shop. As far as Air France 447, the auto pilot preformed as it should have, disengaging when one of the flight parameters are exceeded. The Pitot tubes icing up could have caused the A/P to disengage, but the Pilots should have seen a split in their air speed indicators (which is the #1 indication of Pitot problems). The auto pilot won't forewarn when it going to disengage, you just have your hands full when it does. If the Pitot tubes did ice up there's nothing that the Capt., F/O, or a F/E can do, other than get out of the icing conditions by flying by seat of their pants. But there again the Pilots should not have put themselves in a situation where they stacked so many small problems against themselves. It's unfortunate that it happened.

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#14

Re: Should Automatic Systems used in Public Transportation require HUMS?

06/29/2009 12:07 AM

As to the DC Metro crash, there are a bunch of issues there.

Based on the info I have seen in the media, this is my best guess of what happened.

The first train was stopped at a signal. The second train, operating in automatic mode, also stopped at a signal behind the first train. Then, apparently the train started up again. This was possibly caused by the failure of the automatic signaling, giving the automatic system on the train a false clear. The emergency brake was found to be activated after the crash. My best guess is, the train operator panicked when she saw the train ahead, hit the emergency brake, but didn't deactivate the automated system. {It is possible that the automatic system deactivates with the emergency, but I don't know if this is the case. If not, then the emergency brake was working against the traction motors.} There have also been questions raised about the brakes on the 2nd train.

How to prevent something like this? Good question. Like a lot of disasters, there were a lot of little failures that compounded. The apparent false clear, the automated system not being able to sense the train in front of it, the operator not being able to see far enough ahead to stop the train, the brakes not being able to stop it in time. Should the operator have been in radio communication with the train ahead? Should the dispatcher have been able to determine that there was a backup and order trains to proceed at "restricted speed" (able to stop within 1/2 the range of vision)? Did the operator, secure in the presumed safety of the automatic controls, neglect her duty, and look up from a distraction just in time to see death approaching? We'll probably never know the answer to that one.

The best we can do is learn everything we can from this accident, and do our damndest to make sure this exact accident never happens again.

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#15
In reply to #14

Re: Should Automatic Systems used in Public Transportation require HUMS?

06/29/2009 8:32 AM

WMATA uses very different rules (and philosophy) than New York does with regard to operator control. There is just about no way the WMATA operator, or the radio controller she would have been in touch with, would have taken a revenue train out of ATC mode. WMATA was built with a philosophy of automatic control with operator backup for emergencies. NY is pretty much the other way round.

A preliminary NTSB report show the emergency brake was engaged at 125 foot before impact. I don't know either if the mushroom disables traction (it should), but it's moot since you're in locked wheel slide at that point. The report also shows that a test train at the same location as the stopped train gave a false clear.

I've spent a fair amount of time on waysides (not WMATA) and can say that it is very hard to visually tell how far away a transit train is. It's scary as heck to look up and see a train approaching at a "distance" of over a mile, only to have to dive for the side 5 seconds later when you realize you're about to be part of the ballast. In full manual, where the operator must rely on this judgement, speed is limited, I think, to 15 mph.

I don't want to jump to conclusions, but WMATA has had several false clear problems similar to this in the past, without ever quite figuring out the problem. They have pulled a ton of relays that were suspecting of sticking and that might prove important. If railway relays stick, then it's "Nellie bar the door!"

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