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Join Date: Jun 2009
Location: Corpus Christi Texas
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Steel Production and Pipe Thickness

07/01/2009 10:00 AM

I have seen some great response on the CR4 web site and thought I would ask a question. In the past (15 to 20 years) it was not uncommon to see pipe thinner on one side and thicker on the other because of steel making processes. Most of the time the piping was well within tolerance. As time went on we have seen less of this due to technology, better practices, EC. But recently have started to see more irregular shaped pipe and fittings, specially in heavy wall applications. I know that we have products coming from various countries and manufactures, but this seems like a trend thats heading the wrong way. I was wondering if some of you have experienced this as well. Any Comments welcome.

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Member

Join Date: Jul 2009
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#1

Re: Steel Production and Pipe Thickness

07/01/2009 8:48 PM

Unfortunately you are correct, what we you are mentioning is the result of quality american manufacturing facilities being sent to china, they do not have stringent quality manufacturing processes, and unfortunately, there is very little if any american manufacturers of Piping, or Pipe fittings, this problem has become more noticeable in the last 5 years, as most of the fittings we can actually buy now are from china, or taiwan, unfortunatley taiwan has higher quality than china if that tells you were we are headed. if you want to verify just request the MTR's with fittings or piping and you will see that it all traces back to China.

VMG

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#2

Re: Steel Production and Pipe Thickness

07/01/2009 11:12 PM

I suspect you are talking about Seamless pipe and/or drill casing as opposed to ERW or SAW pipe.

The welded pipe consistently has had tighter tolerances due to the rolling mill and the skelp produced.

I have worked at USX USS Lorain in the seamless mill off and on for years and find the tolerances have greatly improved. (as low as 2% opposed to AMSE and API Standards).

But, I also find that pipe from India and The Mediterranean nations still has a way to go to achieve the tight tolerances the domestic plants have achieved.

In the PetroChem sector I seldom see Chinese manufactured pipe unless it is smaller bore, but I do see some odd instances of ERW in larger bores for Powerplants.

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Member

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#3
In reply to #2

Re: Steel Production and Pipe Thickness

07/01/2009 11:25 PM

I am refering to smaller bore piping, and pipe fittings,

most of my experience is with pressure control Piping, and Fittings, and much against my will my company decided to save money by getting, Korean, chinese, and taiwan piping and fittings, until we had a serious incident that made them see thing my way.

we now only accept piping, and fittings from G8 Countries, but getting it is not that easy, we have looked for domestic manufactureres but have had luck only with higher pressure piping and fittings, I still have not been able to find a domestic manufacturer of Low Pressure Pipe Fittings, Threaded, Socket Weld or butweld, we had to settle with taiwan for low pressure fittings,

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#4
In reply to #3

Re: Steel Production and Pipe Thickness

07/01/2009 11:31 PM

I have seen the small bore fittings give fitters and welders fits at various vendors also, both threaded and welded.

That along with porosity and the various inclusions.

Chinese has been the worst, I agree with vendors telling me it is still cheaper to inspect them and toss the 50% or so that are not quite suitable.

Seems to me they forget the Inspection, Fit-up, and Welding costs.

I commend you for taking the stance you have and buying as you do.

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#5

Re: Steel Production and Pipe Thickness

07/02/2009 12:03 AM

chinese products are of bad quality. China has the bad reputation that they can supply the items with stamp of any country. Recently Indian customs seized items imported from CHINA but with made in India stamps. The products were similar to MICO BOSCH products.

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Associate

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#6

Re: Steel Production and Pipe Thickness

07/02/2009 12:43 AM

Around 15 years ago , in a big project in Sud America (Venezuela) we had to much problems with chinesse flanges. These flamges were jacketed and welded at the ends to meet the required Sch. At that time, only for this project, we removed more than a 1000 flanges (do you remenber?). Also, be carrefull with Rumanian plates Sa 516 Gr 70.

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#7

Re: Steel Production and Pipe Thickness

07/02/2009 6:01 AM

DEAR,

I M A INDUSTRIAL - HYDRAULIC ENGINEER, BUT BEFORE THAT I WORKED WITH STEEL TUBES & PIPE (SEAMLESS, ERW, SAW PIPES, SPIRAL) MANUFACTURING PLANT.

IF U HAVE ANY DOUBT U REFER ASTM BOOK WHICH RELEASE UR CONFUSION, BECAUSE IF WE SEE ANY THING FROM OUT SIDE WE WILL BE CONFUSE, BUT U GO IN SIDE U WILL DEFINITELY GET RESULTS IN PERSANTAGE.

BECAUSE I CANT DEFINE A ASTM BOOK WHICH SHOWS DIFFERENT STANDERD FOR DIFFERENT PROCESS & STANDERD ALSO.

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#8

Re: Steel Production and Pipe Thickness

07/02/2009 8:56 AM

Hey Richard. I am currently doing allot of 316L Sch. 10 s/s pipe Fab. in my shop and this is a common problem with this type and thickness material. We also just finished 304 Sch. 5 Fab. job and it was pretty bad as well but allot easier to work back into round to make the proper fits because of being thinner. With stainless pipe I have always seen the problem of the pipe being somewhat elliptical but here lately I am finding ells that are out of square or have ends that are not not square with the bodies of the fittings. Tees are another fitting that is common to have these problems such as being very thick in the body and then counter bored to the proper thickness near the bevel. Tees have always been counter bored somewhat but latley I am finding a very sharp angle and not near the 3:1 taper that is standard. we also encounter the probels of the OD of fittings being a little bit different from the OD of pipe so that you have a tiny hi/lo fit all around the joint. I have seen this problem more and more with carbon steel fittings as well. I know that these problems are not so bad as to send the fittings back but repairing and working them back to square just to get a proper fit is aggrivating and can add a good bit of manhours to a project. I think more and more the Americcan fitting manufactures must be lowering thier standards in order to be competitive with the other countries. It is iether this or they just don't give a rip anymore, either way it is very annoying to deal with to say the least. This problem requires a diligent QC person to inspect and spot the items that are bad enough to actually be out of compliance with what ever code or specification you are working with.

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#9

Re: Steel Production and Pipe Thickness

07/02/2009 6:22 PM

Pipewelder didn't mention the weld lands that vary from razor to 1/8 in in the same piece; makes getting a reliable full penetration without burn-through so much fun for the guys in the weld shop. The weld bevel preps that are nowhere near even for that blind-drunk amateur look so sought after by our customers. Then the hard spots in the material that grenades the tooling when you're machining to finish. Or the inclusionary matter that always seems to show up at the most inopportune times - thank you Murphy. But it's all to "spec"!

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