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8 comments
Active Contributor

Join Date: Sep 2008
Location: Taxachusetts, USA
Posts: 21

1997 INFINITI i30 EXHAUST PIPE

09/26/2009 12:30 AM

In a cruel assault of thriftiness, my exhaust pipe has thermally fractured at the flange approximately 9 inches from the Catalytic converter and the rear O2 sensor. The location and size of the hole renders it "unweldable." The muffler isn't that good either, therefore a replacent of upto two-thirds of the length of the exhaust line seems necessary.

Unless...there exists some metallurgy technique that might suffice.

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#1

Re: 1997 INFINITI i30 EXHAUST PIPE

09/26/2009 10:04 AM

If you decide to weld it, make sure that the arc welding fumes do NOT pass through the Cat, that will kill it stone dead!!! (any Pussy!)

Its best to have a bit of low pressure clean air passing through it to make sure.

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#2

Re: 1997 INFINITI i30 EXHAUST PIPE

09/27/2009 2:02 AM

If you don't want to replace the damaged exhaust pipe, take a section of exhaust pipe repair tubing long enough to extend past well past the damaged portion, split it and fit it over the damaged section. Weld the split and the two ends to the existing pipe using a MIG or TIG welder.

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#3
In reply to #2

Re: 1997 INFINITI i30 EXHAUST PIPE

09/27/2009 4:30 AM

I've seen this done by an exhaust workshop but using muffler putty to seal the split tube and fastened with U bolts. Seemed to work okay for a couple of years. I think it sealed the flexible coupling on a 1973 Austin Kimberly.

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#4

Re: 1997 INFINITI i30 EXHAUST PIPE

09/27/2009 6:50 AM

You can try a junk yard replacement for the pipe and muffler. The junk yards aren't allowed to sell a used Catalytic converter. You can buy a section of pipe at a muffler shop or parts store use a 1/2 inch wide ring cut off a piece of slightly smaller pipe from the muffler shop put this under the two pieces as backing for the weld joint. Use a mig welder and weld all the way around the pipe.

I don't know your skill level but a trip to a good muffler shop is what I would advise.

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#5

Re: 1997 INFINITI i30 EXHAUST PIPE

09/27/2009 9:51 AM

Any decent muffler shop that does 'custom exhausts' will not have any difficulty in repairing the crack/hole.

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Keith E Bowers, PMP
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#6

Re: 1997 INFINITI i30 EXHAUST PIPE

09/27/2009 10:55 AM

bett4haze check this out,

Go to http://www.walkerexhaust.com/defaultEN.asp this is the home page for Walker exhaust systems. From here you can easily drill down to your Infinity parts.

At Rock Auto.com (http://www.rockauto.com/catalog/raframecatalog.php) you can purchase an entire OEM style Walker cat back exhaust system for less than $300.00 (plus shipping and applicable taxes). My guess is 2-3 hours of labor if you are a handy DIY type and this problem will be solved.

I truly support individual resourcefulness and have personally pushed the creative engineering envelope to several painful conclusions. Some things just work better out of the box.

Personal disclaimer I have used Walker exhaust components for over thirty years and Rock Auto has become one of my personal favorites for internet auto parts. They also have outstanding customer service.

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#7

Re: 1997 INFINITI i30 EXHAUST PIPE

09/27/2009 12:39 PM

JB weld is a heat proof epoxy that resists oil and is completely maliable however you must clean the exterior of the connection point with solvent making sure that it is free from dirt an oil residue before you apply the epoxy

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#8

Re: 1997 INFINITI i30 EXHAUST PIPE

09/28/2009 9:21 PM

If I sold new exhaust parts, I might tell you that you need to buy a new part. If I was a welder, I might never tell you that you need to buy a new piece of steel. I believe you need a second opinion. If your Infinity was located in an area of the world where there was no replacement parts I am sure repairing your part would be done. Another consideration is how difficult is it going to be to get the pipe welded. If it is going to require removing the part anyway, is it worth repairing it? Will the welding bill equal the price of a new part?

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