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FO

10/10/2009 1:28 PM

Is soya pulp/waste homogeneous with biodiesel. I would like to blend / utilize soya oil waste with biodiesel @ 5-10 %, for process firing purposes , as I generate soya waste and dispose off the same. Soya waste is thick in viscosity,hence 5-10 % blend.

dieseldiwakar

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#1

Re: FO

10/11/2009 12:35 AM

Sure...

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#2

Re: FO

10/11/2009 5:00 AM

Why wouldn't you be using the waste for animal feed?

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#6
In reply to #2

Re: FO

10/11/2009 7:43 AM
My customer makes pet food. Soy meal is also used as imput. After extracting the meal and oil , he disposes off the soy waste/ pulp or

sludge. He also uses furnace / waste oil (fossil fuel) for firing the oven. Waste oil [FO-furnace oil] is contaminating and emits thick smoke. I suggested Biodiesel fuel. Also suggested blending / mixing of soy waste / sludge @ 5-10 % into the biodiesel fuel, for better firing efficiency and less pollution, thereby utilizing the soya waste. The net calorific value is almost the same for furnace oil, as with blended biodiesel @ 10,000 cal/gram. Soy waste/sludge is produced @ 1500 kilo grams per month, and can be used as animal feed or for trans-esterification, but, since it is a commercial firm, recovery of any waste and re-utilization makes sense, instead of spending on conversion costs and also save on disposal costs.

This process can be implemented or executed with any pet food manufacturer or feed mixer unit, to minimise costs.

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#17
In reply to #6

Re: FO

10/12/2009 1:16 PM

Biodiesel is a poor choice in that the processing and application described are rife with redundancy.

One may use straight vegetable oil which is homogeneous with the vegetable waste you've described. However you would realize greater benefit from the advise of Garthh to pelletize the pulp then burn it as the complications associated when combining the pulp and oil will eat you lunch as described by wcfloyd.

If you don't like the answers rephrase the question and add greater detail. Repeating the the same scenario and expecting a different result is....

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#7
In reply to #2

Re: FO

10/11/2009 8:06 AM

For soy waste to be used as animal feed, the question of myco-toxins ingestion arises. Soy waste is to be treated, before using as feed which again involves cost. My experiment is to use biodiesel + soy sludge /waste for firing purposes. Soy waste viscosity is to be contained or brought to the level of furnace oil [fossil fuel ] which is about 5.1 cst @ 50 degs temp, since, we are replacing furnace oil fuel with biodiesel blend [ BD + soy sludge] for firing the oven , to cook and prepare the pet food.

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#3

Re: FO

10/11/2009 5:17 AM

What do you mean by soy waste, oil or pulp? If it's the oil, it can also be transesterified to form biodiesel to be blended with your present diesel. If it's the pulp, whatever for?

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#5
In reply to #3

Re: FO

10/11/2009 7:37 AM

My customer makes pet food. Soy meal is also used as imput. After extracting the meal and oil , he disposes off the soy waste/ pulp or sludge. He also uses furnace / waste oil (fossil fuel) for firing the oven. Waste oil [FO-furnace oil] is contaminating and emits thick smoke. I suggested Biodiesel fuel. Also suggested blending / mixing of soy waste / sludge @ 5-10 % into the biodiesel fuel, for better firing efficiency and less pollution, thereby utilizing the soya waste. The net calorific value is almost the same for furnace oil, as with blended biodiesel @ 10,000 cal/gram. Soy waste/sludge is produced @ 1500 kilo grams per month, and can be used as animal feed or for trans-esterification, but, since it is a commercial firm, recovery of any waste and re-utilization makes sense, instead of spending on conversion costs and also save on disposal costs.

This process can be implemented or executed with any pet food manufacturer or feed mixer unit, to minimise costs.

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#9
In reply to #5

Re: FO

10/11/2009 9:10 AM

The question is how to keep the sludge in suspension?

Tell us more about the "Sludge" & the process that produces it.

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#10
In reply to #9

Re: FO

10/11/2009 10:35 AM

May I ask you, what do you suggest about the ' suspension ' part. I think I already told you in brief, about the recovery of soy sludge / waste.

This is my first experiment and I am preparing a plan of action at the customer's site in a day or two or as time permits with the customer.

I have kept my options open on the following :

1. Soy sludge viscosity.

2. Biodiesel methanol content / catalyst. [ Methanol pickling reaction on the sludge ]

3. Homogenisation process. Use an additive, if required. " Suspension " problem

is addressed.[ Important ].

4. Check for burner nozzle injection / spray adjustment. Nozzle compatibility or size.

5. Adjust or control air to fuel ratio. [High fire vs low fire - adjusting / tuning ].

6. Economise on the fuel spending : heat output, flue gas emissions, minimise maintanance costs of the flue and the oven. [ie; scaling and carbon blanketing ].

Remember, my job is to convince the customer to replace fossil fuel with biodiesel100 + soy sludge or waste. This is just an experiment. The outcome, if sucessful would save money, reduce contamination of pet food and pollution concerns for the customer and business for me. The idea would also subscribe for GMP and HACCP and CER's protocol and probably revolutionize the use of biodiesel / biofuel in the food industry. [Incidentally, the customer exports pet food products to the USA].

I suggest that, please keep your fingers crossed till the experiment is over. The results would be, not of the ordinary. Just a small step.

dieseldiwakar.

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#18
In reply to #10

Re: FO

10/12/2009 9:31 PM

Hi dieseldiwakar,

From what you say this 'experiment' has already been arranged?

So we will not have to wait long to see the outcome, right?

However, 1500 Kg of sludge a month is not much compared to the need in general. You may find the alterations to the nozzle and all the other details will cost more than continued use of FO? But it will be interesting to see what happens.

You may find that you will need two nozzles. One for the FO and one for the mix of waste sludge and FO. You might find that two nozzles might be useful to allow the cleaning of one nozzle while the other is still in use?

Take care and please keep in touch.

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#19
In reply to #18

Re: FO

10/12/2009 10:21 PM

Hi bb,

You could've said, that if the customers processing were efficient the sludge wouldn't be an issue.

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#20
In reply to #19

Re: FO

10/12/2009 11:17 PM

Hi wire,

appreciate your mention.

Yes I could have said that. , And in fact rewrote my post three times before I thought it conveyed what I thought was of critical import.

I hope it succeeds!

It may take more than one try to get the mix and the way the total mixture is burned correct? But it is no loss if it does not.

I have not heard of 'liquid' and 'solids' burned like this, and it may be the 'solids' may need to be introduced by another method, to burn successfully without screwing up the nozzle. Perhaps drying first? Only the person whom is making this studied attempt and is there at the time will know, if he has enough experience.

And that was not meant as any insult at all, OK?

My other thought is that the total amount of 'solids' or 'sludge' to be burned is not that great and it may be also, that this method might not be used 'full time'. Perhaps for a couple of days a month they will have Furnace Oil only to burn?

However, I think if the customers processing is efficient the sludge would not be an issue anyway?

Wire............. It kinda fits in well above do you not think?

Take care my friend and I really do appreciate your input, thank you.

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#21
In reply to #20

Re: FO

10/13/2009 2:24 AM

I wasn't criticizing, you did well and succinctly.

Concerning the OP's question is the slurry homogeneous with Biodiesel?

I too think is fraught with problems.

With considerable modification a pig will fly but the pig doesn't like it and the mess is prohibitive, think of the press; it's not enough we use meal for fuel now we need ham for transportation too

Goo-ud day bb!

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#22
In reply to #21

Re: FO

10/13/2009 4:01 AM

Hi wire,

Nice to hear from you. Thanks.

I did not take it is criticism, no problems.

Since the OP has said this is something planned for today or tomorrow I hardly thought it worth 'effort' of finding out whether or not the sludge is or would be homogeneous. I presumed they had already mixed a load and were about to try and burn it, you know? I do not really understand why they asked the question if they had gotten so far as to plan a burn test in two days, it seems is going ahead, whether or not anyone on CR4 says it is a good idea? Whatever, it is 'small beer' in the scheme of things. It seemed a few of his posts were repeated without too much extra detail added, so we do not know, as I understand it, whether this is a full scale burn or not?

Be interesting to see what happens though?

Take care my friend.

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#26
In reply to #20

Re: FO

10/14/2009 11:08 AM

Dear BB,

Thanks for your concern.

I said sludge [ or slurry in your language ], which is most likely a liquid or semi-solid of high viscosity. But not 'solid' as you keep mentioning.

Sludge or slurry is a sort of waste obtained at the end of extraction process after the soy meal and oil. This sludge is of thick liquid or waste oil , not fit for further process and is a concern for disposal.

Please ckeck my communique in the thread.

However, thanks to all you, for encouraging a healthy debate on the subject.

dieseldiwakar.

India.

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#28
In reply to #26

Re: FO

10/14/2009 1:02 PM

Hello Guest,

No problems my friend.

I was writing a whole lot of posts and could not always think of the correct term. I used "solid" not to denote a solid like iron or stone, but something which still have carbon solids in the form of leaves and other detritus.

I hope it works for you. As I said in a post to someone else, it may be a whole lot of trail and error, and mistakes on mistakes are made, before you are able to achieve your goal?

Take care and sincere good luck.

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#23
In reply to #18

Re: FO

10/14/2009 10:49 AM

Dear,

Please browse my earlier communications. I said that it would be an experiment on BD + spent soy sludge and not FO + sludge. Our concern is to utilize the sludge generated, for use as fuel . [ The customer also uses Fo for firing purposes ]. I suggested that, why can't we use BD and sludge , replacing FO, ( fossil fuel)altogether, once for all. and go for a green fuel - BD + utilize the spent sludge.

Hence, the experiment.

May be the sludge is in small quantity , if the experiment succeeds, than he can procure more spent /waste sludge for fuel + BD. He would be saving money on the long run and also , dispose off the waste he generates, into fuel.

May we call it , two birds at one shot.

Please leave room / time for my, this experiment.

I shall let you know of the results. Negative or Positive.

Thanks for supporting me.

dieseldiwakar

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#24
In reply to #23

Re: FO

10/14/2009 10:56 AM

Do you have a means to pulverize or finely grind the soya waste? The more finely ground it is, the easier it will be to suspend, and less likely to clog things. You may wish to have a screen in the line just in case there are large pieces remaining.

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#25
In reply to #23

Re: FO

10/14/2009 11:00 AM

Hello Guest,

sorry about the confusion of FO and spent soy sludge.

Good luck.

Take care

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#27
In reply to #10

Re: FO

10/14/2009 12:23 PM

Hello dieseldiwaqker,

If your intent is to blend the slurry with a fuel source SWO "straight vegetable oil" is that which will be most homogeneous to the soya meal pulp slurry.

What benefit do perceive in the added cost of producing bio-diesel from SVO when SVO will suffice as the necessary fuel?

Sure...my initial response is accurate too.

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#29
In reply to #27

Re: FO

10/14/2009 1:35 PM

I would have to agree.

I would certainly do some bench tests & see which composition stayed in suspension the longest. A small amount of detergent will probably help.

The op finally revealed that he is dealing with the crud from purifying the oil [I think].

It would still be nice to know extraction/purification process is being used solvent or steam.

There are certainly regulatory implications, assuming the processor is actually following the law

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#30
In reply to #29

Re: FO

10/14/2009 1:47 PM

The op finally revealed that he is dealing with the crud from purifying the oil [I think].

I don't think it's from purifying oil, I think the slurry is residual from extracting oil from the seed and the resultant of filtering feed cake from the oil.

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#31
In reply to #30

Re: FO

10/14/2009 1:59 PM

It's like pulling teeth sometimes

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#11
In reply to #9

Re: FO

10/11/2009 11:07 AM

Would you bet on your theory that " 85 % of the statistics are completely made up "

Definitly, more light is better than less light.

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#12
In reply to #11

Re: FO

10/11/2009 12:06 PM

It's a joke

Many times people make up statistics to prove their point

What process is being used to extract the oil from the soybeans?

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#13
In reply to #12

Re: FO

10/11/2009 1:35 PM

Like I said, please wait till I finish my experiment.

Statistics do help us in preparation for the final'e. Remember the last time, you prepared some statistics for a plan or an approach.

[ Would you allow me the patent rights for the discovery. It would cost you money. Just joking ! ].

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#14
In reply to #13

Re: FO

10/11/2009 6:47 PM

How is it you think we can help you?

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#15
In reply to #14

Re: FO

10/12/2009 12:32 AM

How is it you think we can help you? [You are on the track, now].

Like, going back to my original request question on weather, soy waste / sludge is homogenous with Biodiesel or to find out if there are any issues, for correction.

[I had painstakingly tried to explain my experiment, but you wouldn't care to read

between the lines, and come to conclusions about your deviated stand on the

subject. You would know, what I am trying to say, if you were a process /chemical

engineer. But you decided to take a dig at my story, with your statistical make up]

Brother, more of seriousness, less of blah blah...

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#16
In reply to #15

Re: FO

10/12/2009 9:37 AM

So all waste is the same, regardless of the extraction process?

If you are trying to bury the question & obscure the meaning, how is it you think you can expect a solution?

You could dry & pelletize the waste & burn it as you would wood? The feasibility of this would depend on the extraction process...

The waste could be the whey or could be the gunk left over after deoderizing & bleaching of the oil.

I have no way of knowing with out more information.

[ this is completely on topic, contrary to what you might believe ]

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#4

Re: FO

10/11/2009 7:36 AM

I'm with Garthh. Seems like soy pulp would have more value as animal feed. Maybe you don't have animals? I suspect the pulp would separate and settle out. It would clog fuel lines and nozzels. It would also clog fuel filters.

Or are you talking about the crude glycerin waste from biodiesel production? That is quite different from soy pulp. It is a poor fuel. If you generate the soya waste and have biodiesel on hand, you can do the experiment to answer your own question. Mix them at 5 to 10 %, shake them up and see what happens. If they separate, perhaps a few drops of Dawn dish detergent(or similar) will make them compatible. This might make your fire burn a little cooler, but you could get rid of some waste.

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#8
In reply to #4

Re: FO

10/11/2009 8:09 AM

For soy waste to be used as animal feed, the question of myco-toxins ingestion arises. Soy waste is to be treated, before using as feed which again involves cost. My experiment is to use biodiesel + soy sludge /waste for firing purposes. Soy waste viscosity is to be contained or brought to the level of furnace oil [fossil fuel ] which is about 5.1 cst @ 50 degs temp, since, we are replacing furnace oil with biodiesel blend [ BD + soy sludge] for firing the oven , to cook and prepare the pet food.

dieseldiwakar.

India.

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