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Concrete Block Walls

10/28/2009 11:31 PM

I am designing a warehouse complex with many interior concrete block walls. Some are load bearing and some are not. Does the first course of concrete blocks typically start on the slab-on-grade or does the coursing start on top of a cast-in-place concrete curb, typically 6" or 8" up from the slab? What is your advice...

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#1

Re: Concrete block wall base

10/29/2009 12:32 AM

Depending on how the concrete-block walls are anchored to the slab, they might be subject to forklift impacts, for instance. Concrete curbs integral with the slab would help to prevent this. If the slab slopes for drainage, the tops of the curbs could be made level. If air circulation space (or fire spray space) is needed behind whatever product is stored next to the wall, the curb can be made wider than the wall, helping to ensure such air space. Finally, local construction codes may require this. I am not knowledgeable on these code aspects, but other responders are likely to give good assistance.

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#7
In reply to #1

Re: Concrete block wall base

10/29/2009 8:53 PM

thanks for the relevant suggestions! Much appreciated.

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#2

Re: Concrete block wall base

10/29/2009 2:19 AM

How are Terrance and Philip? Hey?

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#3
In reply to #2

Re: Concrete block wall base

10/29/2009 2:53 AM

??

Well, some of them, maybe.

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#4
In reply to #3

Re: Concrete block wall base

10/29/2009 7:18 AM

Check out South Park.

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#12
In reply to #2

Re: Concrete block wall base

10/30/2009 12:46 PM

Vermin,

I thought you would be resting up after your Cannonball in the tub to hit the big 4,000

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#5

Re: Concrete Block Walls

10/29/2009 11:58 AM

Are the bearing walls supported on a separate foundation? If so, you could extend the grade beams or stub walls above the floor and accomplish what Tornado suggested. If you do, you must leave recesses at all door openings.

For the non-bearing walls, in my experience, the usual detail is to start them on the slab. Sometimes, non-bearing walls are subsequently moved and curbs would be one added obstacle for removal.

Block walls supported on grade slabs are subject to cracking if the slab moves due to changes in moisture content.

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#6

Re: Concrete Block Walls

10/29/2009 4:58 PM

Hello,

Are you an Architect or an Engineer? If neither, why are you designing such a structure if you have no experience doing so, as it's pretty obvious from your statements and questions????. Leave the designing to a Licensed Professional, or otherwise your building may collapse and possibly maim or kill someone!

Pursuant to your questions I offer the following advice:

It all depends on how the block courses are started along the exterior walls, especially if there are foundation walls that extend several feet (to a level somewhere below the frost line in your area) below the exterior ground surface and rest upon reinforced concrete footings. The exterior and interior block courses do not necessarily have to correspond to the top of slab elevation (interior slab on grade). What is very important is that the block course joints are identical for both exterior and interior walls, not matter if they're load bearing or not. There's several key reasons for this requirement, as follows:

1). The interior walls are properly "keyed" into the exterior walls where they meet providing structural stability laterally and longitudinally,

2). There is a continuous mortar joint at the aforementioned wall junctures, and hence continuous horizontal joint reinforcement in the horizonal block joints, and reinforcement overlapping especially at. Usually, Dur-O-Wall joint reinforcement, or it's equivalent, is installed every other block course joint. I recommend using truss type over ladder type due to higher stiffness.

3). You need to provide a continuous CMU bond beam that is properly reinforced and fille with concrete at the top of the CMU walls.

Again, please SERIOUSLY heed my advice above, or you will be liable in a court of law for your own actions.

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#8
In reply to #6

Re: Concrete Block Walls

10/29/2009 8:56 PM

all I asked for was the pros and cons of using a curb (or not) for interior concrete block walls!

Have a Prozac.

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#9

Re: Concrete Block Walls

10/29/2009 11:06 PM

In my experience, building curbs on slabs on grade is an unnecessarily costly exercise. The typical detail that I am familiar with is to have a thickening in the slab where the interior walls are located, usually with some longitudinal rebar included. If the slabs are large, they will likely have construction joints, which the walls should have as well at the same locations. If forklifts hit the walls, they will be damaged whether they are based on curbs or on the floor.

Don't make your construction process more complicated than it needs to be.

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#11
In reply to #9

Re: Concrete Block Walls

10/30/2009 3:59 AM

Hi Doogleass,

My last construction job consisted of 30,000+ block (USAF Sports and Fitness Center) and was built to Builiding Code Standards (UBC). Which Code are you using in the design? Is it a Public Building? Are design specs and drawings certified by a licenced structural engineer or architect? Load bearing walls may have a thickened slab at load bearing walls (depending on soil conditions!). A soils engeineer will determine the type of concrete foundation (depth or type) depending on soils conditions.

All block walls are usually constructed with: 1. No.4 rebars imbedded vertically at 4 foot on centers into the slab, and at ends of door openings. 2. CMU's lay on a finished slab, and then proceed in four foot sections, and horizontal reinforcement is inserted on grooved block (horizontally). 3. The verticle rebar is continous from slab dowels and carried to roof beam elevation by splicing the bar, and then both horizontal and verticle cells are grout filled, using 1/2 inch rock and seven sack mix. (pump mix).

All block walls should be tied to a slab by rebar at four foot centers as a structural stability requirement.

DRS Company

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#18
In reply to #11

Re: Concrete Block Walls

11/03/2009 11:14 PM

to clarify to my original enquiry, if I can summ it up: pros and cons of curb no curb.

I am quite familiar with CMU construction and reinforcement and really not at all interested in grout mix design. Thanks anyway for your suggestions.

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#20
In reply to #18

Re: Concrete Block Walls

11/04/2009 8:47 AM

Hi Inginere,

Some thing else to consider when considering an interior block wall?

1. If you have a sloping slab (as mentioned), you may necessarily have to "stair-step" the first block course to keep the wall plumb (verticle in the Z-axis). Then you would have to insert verticle dowels into the (existing) slab, and may be form for "stair-steps".

2. Some walls may rise to roof level and may be tied to or support roof steel.

3. Some walls may have to be fire rated (so consturction must meet fire code requirements).

These are important structural considerations, and it is good to be at least a licensed contractor (or work with one), so you know when to go to a structural engineer for wisdom and design experience.

Just want to be helpful.

DRS

performance@tularosa.net

Tularosa, New Mexico

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"An ounce of prevention is worth a pound of cure." Ben Franklin

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#10

Re: Concrete Block Walls

10/29/2009 11:11 PM

Hello and welcome Ingenere,

On the load baring walls, once these walls are built and the building in use, often these 'load baring walls, may be used in turn to hold or support other machines and or other structures. Because of this likely use, I would use appropriate foundation trenches for each supporting structure, whether that be the bottom end of a beam or the whole length of a supporting wall.

It is easier and more practical to pour each 'room' or 'divided space' floor separately. That way the stresses of the 'continued' floor into another, area is not transferred.It is also then possible to use a tighter slump or not in each area depending upon it planned use. For a machine shop it would perhaps be a thicker stronger floor compared to one 'next to it' which is for packaging storage only?

Build the foundation so that after a single layer of bricks or concrete blocks, the floor is level with the top of these first courses. Then use the appropriate damp-proofing and a 1000 or perhaps 2000 grade plastic sheet to cover the whole floor area before the pouring of the concrete floor.

The slab can be built directly with concrete blocks, but, if for whatever reason there is movement of the slab, say it cracks, then any walls running over than crack will possibly be unsafe. That is why I say use the trench foundation method.

I wonder why you would want a curb other than to perhaps prevent rain or other water getting on the floor from outside, or from another higher area in the building structure?

Please see the sites below.

  1. Housing and Building Codes: Dry (Water and Moisture Control)Your browser does not support script ... According to the Asthma Regional Coordinating Council of New England, walls should be designed ... Unless waterproofed, foundation walls that retain earth and enclose habitable space .... from entering the building or becoming trapped in the foundation walls or floor slab). ...
    www.afhh.org/aa/aa_housing_codes_dry.htm - Cached - Similar -
  2. Green Schools: Attributes for Health and LearningAsthma affects 8 to 10 percent of the population and even larger proportions ..... Below-grade building assemblies like foundation walls, footings, and slabs .... Moist air also leaks into basements through floor and slab perimeters, wall .... inside the building by students, teachers, support staff, or visitors. ...
    books.nap.edu/openbook.php?record_id=11756&page... - Cached - Similar -
  3. Welcome to House-Building.com... asthma, or respiratory illness this information is absolutely essential. ... Some Useful Links Crawl Space vs. Slab Foundation ... no interest payments during the building process, and construction support while you build. ... There are advantages and disadvantages for having a poured concrete wall vs. a cement ...
    www.house-building.com/newsletters/newsletter_april05.html - Cached - Similar -
  4. Toxic Mold Testing and Sampling5 May 2009 ... Allergy, Asthma, & Sinusitis allergy-asthma-sinusitis.com ... intrusion into the building's foundation, concrete slabs, and basement walls]? ...
    www.allergy-asthma-sinusitis.com/toxic%20mold%20testing%20&%20sampling.htm - Cached - Similar -
  5. The New England Asthma Regional Council: Healthy and Affordable ...Part 2: Building Housing That Minimizes Asthma Triggers – Technical Modules .... breaks on top of new concrete footings and the perimeter foundation wall (e.g., ... perforated pipe under floor slab level piped to sump or daylight. ...
    www.asthmaregionalcouncil.org/about/housingtraining.html - Similar -
  6. Building Science Consulting - Designs That Work - Cold Climate ...Foundation: Slab-on-grade; Above Grade Walls: Wood frame .... require humidity control (and high-efficiency air filtration) for asthma trigger control. ...
    www.buildingscience.info/designsthatwork/cold/.../minneapolis.htm - Similar -

take care.

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#17
In reply to #10

Re: Concrete Block Walls

11/03/2009 11:06 PM

thanks for the wealth of information and recommendations!

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#19
In reply to #17

Re: Concrete Block Walls

11/04/2009 1:51 AM

Hi Ingenere,

I appreciate your reply post with your thanks!

Were you able to use one of the links or did you just read for general info?

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#13

Re: Concrete Block Walls

10/30/2009 1:21 PM

Hello Ingenere,

I have taken the time and opportunity to read the other responses. And I have re read your questions a couple of times so as to be able to answer it according to what and how said questions were asked.

First of all is that fact that interior block walls need not be placed on a curb. It doesn't matter whether or not said wall is load bearing.

You did not ask questions regarding how said walls will be used. You have provided no information regarding just why one would desire to place such a wall on a curb. You provide no information regarding any load bearing issues at all.

I once was a Project Manager for the construction of 200' W X 400" L X 20" H steel building to be constructed on an old WW 11 Air Field Ramp. This building was oriented to follow the grade of the existing concrete as said concrete was to be retained as the floor for this building. "The Problem" this concrete ramp sloped 14" from the entrance to the rear, 400 ft away. It was constructed this way to drain the Florida "Monsoon rains." As the ramp was 12" thick with reinforced concrete harder than granite, no foundation was designed into the construction. Just how to deal with the 14+ inches of flowing water was left up to me.

Construction joints in the existing as built mirrored the foundation required of the building plan. To prevent water from flowing into and thru the building, I had a sawing company re saw the joints to clean them out and provide a saw cut that was uniform around the building perimeter. In this saw cut was placed flat galvanized steel that was 6" high and pertruded 4" above the existing concrete. An 8" wide by 8" deep curb was formed that encased the steel, was treated with a bonding agent to seal the new concrete curb to the existing. It was notched to accept the bottom of the steel sheeting. This was done to prevent water from seeping in to the building around the ends and sides. As this building was to house tanks and APC's as well as wheeled vehicles special treatment was required for the entry and exit doors. This was accomplished by splitting 16" steel well casing length wise. Deformed steel bars were welded into the inside to hold the concrete filling in place, and these special built rounded curbs were placed across each entry and exit way. This building was constructed 15 yrs. ago for the USANG at Avon Park Bombing Range. It has functioned perfectly without any unwanted water problems.

Soooo! Curbs do have their place at the bottom of walls, whether they be steel, wood or concrete, however not without specific purpose!

TMF

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#14
In reply to #13

Re: Concrete Block Walls

10/30/2009 5:47 PM

Hi TMF,

Bloomin' good answer to a very awkward problem, well done. Not just a pretty face then?

GA to you Sir.

Take care

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#15
In reply to #14

Re: Concrete Block Walls

10/31/2009 10:41 AM

Thanks for the GA Babybear,

Top "O" the morn'in to ya!

At the risk of dragging out the story I decided to leave out one of the most important issues. The Avon Park Bombing Range is located across two different County lines. So I felt that it was necessary to determine just which County Building Dept. was going to have jurisdiction over the building inspections as this was a project being constructed for the Florida National Guard. What I found was that neither County inspected work there as this was a Federal Property. If any inspection was to take place it would be done by the Office of the Inspector General.

We had the contract and the order to proceed in hand and the steel building was going to be delivered in 45 days. I brought the issue up with the owner of the construction company I was working for, and his jaw dropped. A minute or so later he asked who was going to be the on site inspector. I answered "ME and my trusty Camera", that I would be documenting all work and issues in countered, with complete written documentation and explanations recorded in the Project Diary.

When the work was completed, I turned the original copies over to "LOGISTEC" the Company that had sold the idea of keeping this equipment in an ultra dry storage between uses as this would save the Florida National Guard/U.S. Army hundreds of thousands of dollars in not having to expend so much in materials and man hours to keep the electronics in this equipment in working order. We were extended the contract to construct two more projects of similar size, one in Ft. Myers Fl. and another near Jupiter Fl., tho those other projects were not constructed on an existing airfield ramp.

I was once reminiscing and relating some of my many experiences in the construction industry with some friends, and when we had all finished telling our tales, one friend asked how old was I "really", as it would seem that I would have to have lived at least two life times to pack so much experience into just one. I just smiled, and said " I have been a very busy man, only one life to spend in the construction industry, and felt that I had little time to waste."

TMF

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#16
In reply to #15

Re: Concrete Block Walls

10/31/2009 10:59 AM

Hi TMF,

Many thanks for the reply post my friend.

I really appreciate all the info' and detail given in your post about you building three different sites with ref' to the Federal Government. Thanks.

The fact is things happen so fast when getting in building in 'kit-form' and put for the most part on simple slabs, so any construction is concentrated into the base which is where the strength needs to be. And it does happen fast.! Very often the actual 'site' is finished and the people off site still leaving any contact roads to be finished? They will be built under a totally different codes of course.

Take care

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#21

Re: Concrete Block Walls

11/22/2009 3:54 AM

Why are you 'designing' this,.....IF....you have to ask this basic question....??? Get an engineer!

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