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Removal of scale from copper pipe in a cooling tower?

10/30/2009 12:24 AM

we want to remove scale from copper pipe & pipe line of cooling tower.

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#1

Re: amrit

10/30/2009 12:48 AM

OK, go ahead. Where's Vader when you need him?

This may help:

Copper.org: Copper Tube, Pipe & Fittings: Technical References ...

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#2

Re: amrit

10/30/2009 12:56 AM

I have used Saf Acid. It has a color indicator and does a good job removing scale, by circulating a solution, or immersing the object (like a heat exchanger) in the liquid and agitating with air or mechanical means. It is user friendly, just take usual precautions. Here's the MSDS for Saf Acid Descaling Compound.

http://hazard.com/msds/f2/byf/byfbp.html

Some more info:

Common problems with copper pipes:

Soft water, or water with a pH below 7, is acidic. This acidity will dissolve copper pipe walls and cause leaks to break through. In hard water, or water with a pH above 8, scale builds up on the walls of the pipe will eventually lead to pitting, which will then lead to pinhole leaks.

Poor quality materials and poor installation can also be a cause of copper pipe leaks. A copper pipe with "cold bending" weakens the copper at the bend and water will erode the pipe material, eventually causing leaks.

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#3
In reply to #2

Re: amrit

10/30/2009 3:38 AM

Not to question your answer, but could you please explain the ph of soft water?

As I understand from my chemistry class, water dissolves other substances due to the polar nature of H20 molecules. Hard water is already saturated with foreign material that precipitates out to cause scale, doesn't soft water dissolve that scale that built up? I know copper will oxidize, but is it the soft water or something else dissolved in the water that raises the ph level?

Drew

(an engineer in training, definitely not a chemist )

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#4
In reply to #3

Re: amrit

10/30/2009 4:07 AM

The only thing that raises the pH is dissolved alkaline species.

For the origianl poster: softened water is better for cooling tower systems, though not a prerequisite. In the end, it's all about the chemical treatment regime, which needs to be discussed with a specialist locally, for water in one location is never the same as the water in another.

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#6
In reply to #3

Re: amrit

10/30/2009 10:36 AM

Water containing sodium or potassium hydroxide has a high pH but it is still soft. Hard water contains dissolved calcium or magnesium. Hard water always has a high pH, but just because the water is soft does not mean that it has a low pH.

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#7
In reply to #2

Re: amrit

10/30/2009 3:49 PM

Some really good info in this thread. There is soft copper, comes in rolls, you bend it to the job. There is hard copper, comes in straight pipes, doesn't like to bend. Soft copper will work harden, you only get so many tries, then it snaps, or gets so hard you can't bend it easily. How is a guy to know which is best for plumbing what?

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#5

Re: Removal of scale from copper pipe in a cooling tower?

10/30/2009 9:40 AM

I recall my chemistry teacher talking to us about hard water. He said that even if the pipes in your house were really bad off due to scale build up inside that installing a water softener could reverse the process and remove the scale from the pipes. He said that if it took 20 years for the hard water to deposit the scale in the pipes that once you start putting soft water in the pipes they will dissolve the scale. It didn't matter how bad it was, as long as soft water passes scale deposits it will eventually dissolve.

But he also lectured us for 20 minutes on the health benefits of farting, and never once mentioned that farts held in turn into crappy idea!

I am by no means an expert, I like PWSlack's idea of contacting a local expert.

Drew

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#9
In reply to #5

Re: Removal of scale from copper pipe in a cooling tower?

11/02/2009 3:58 AM

There are health issues with consuming softened water long-term, owing to the higher-than-usual levels of sodium in the softened water. Also, the calcium level in water for consumption should be maintained above 60ppm or so for health reasons.

If the scaled-up system is not intended for consumption then softened water is not an issue. Over time, the scale may redissolve.

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#8

Re: Removal of scale from copper pipe in a cooling tower?

11/01/2009 7:22 AM

Hi Guest,

Good advice in general, it all depends on how desperate you are to remove the scale. If it is impeding flow then it must have reached a substantial thickness, can you comment?

Having had dealings with water treatment specialists down the years I am rather sceptical of their 'solutions' in respect of eliminating this problem. I've paid a lot of money and seen only mediocre results BUT there is one product (not for the faint hearted) which really does work. Its called 'Clensol' and is basically hydrochloric acid which converts lime scales into the chloride plus CO2; you circulate the brew for long enough to clear the thickest deposits. As a guide when the water returning to the break-tank loses its milky appearance either the pipes are clean or the acid is spent. Dip tests can confirm the residual pH. Do not use in any system which has galvaised surfaces or they will go as well.

Clearly once you've chosen a product and then got things improved you will want to keep it that way and therefore a water treatment regime to avoid the deposition of scale is essential.

I am surprised that as part of your 'Legionella' control measures that this issue has not been addressed. I would insist that the water management regime addressed this issue as you are otherwise at risk of creating the ideal environment for the proliferation of this bug.....V.nasty consequences potentially!

Anyway check out a strong acid cleaning agent but be aware of consequences for some of the metals in your system.

Regards,

Massey.

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