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Anonymous Poster

Compressed Air Engine Inquiry

11/05/2009 8:21 PM

Hello

My name is Eric Stafford I am a fourth year transportation design student in Toronto, Canada working to complete my thesis project.

I wish to use compressed air as the propulsion method, any insight would be greatly appreciated. My thesis name is the Splinter. My hopes with this project is to design a motorcycle that is inspired by Board track racing. If your not already familiar with board track racing it was a sport that took racers in excess of 200km/h on wooden oval tracks riding motorcycles that closely resembled bicycles with performance motors in the 1920's. The splinter is a barebones, pure function motorcycle that will rekindle the intensity between rider and machine. It is important to preserve the rich history that was so prominent in the golden era of the sport and bring back the sensation to motorcycle culture today.

For this project I am required to have a thesis adviser who will be able to provide feedback to technical aspects concerning my thesis.

My question is if someone who is qualified in compressed air engine technology could be able to provide me with information regarding compressed air engines?

Not much will be required from you and i promise your level of involvement is very limited yet appreciated and important. Also if anyone has any contacts i could get in touch with for advise, that would also be appreciated.

Here are some quick sketches of my concept development

thank you

Eric Stafford

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#1

Re: Compressed Air Engine Inquiry

11/05/2009 8:59 PM

As a fellow student I commend your thesis topic as an area that could use more research and development. I read your post on the CR4 website and look forward to learning more about your plans for compressed air engines.

I am not an expert by any means but I have an Idea of my own that could benefit from an efficient compressed air engine. The only information I have to offer you is to look into steam powered engines. They use steam, which as you know is simply compressed water vapor. Some small steam engines are tested and ran on compressed air. For your application there are many types of steam engines, from turbines to rotary vane or piston engines to choose from, each with individual benefits and faults.

Good luck, I look forward to following your work. Please continue to post your progress on the CR4 website as I am positive there are many intelligent experienced individuals who can help.

Drew

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#2

Re: Compressed Air Engine Inquiry

11/05/2009 10:21 PM

Your drawings are beautiful, make the bike as good looking as you can. It probably won't go over thirty feet, but that's enough for your thesis presentation. The experience you will get in the engineering and construction will be invaluable. It's all about power and weight, compressed air is your power. It's hard to store a lot of compressed air on a bike, even the air cars have a problem with storage.

Safety is majorly important, use proper air tanks and fittings. You will probably find a positive displacement motor to be your best bet, like the one in an impact wrench.

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#8
In reply to #2

Re: Compressed Air Engine Inquiry

11/06/2009 11:51 PM

Just info for everyone. There is such a car been trialled for more than a year or so and the company now is producing more than 100 in Italian fibreglass bodied cars here in Australia. A company, Universal Bearings Pty Ltd in Wetherill Park, in Sydney has helped R&D the project.

I suggest the search of the net will show the state of progress of the project.

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#9
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Re: Compressed Air Engine Inquiry

11/07/2009 12:06 AM

my search is a bust

tell us more

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#3

Re: Compressed Air Engine Inquiry

11/06/2009 5:32 AM

Hi Eric,

Great project - keep us updated!

This probably isn't news to you, but just in case, have a look at http://www.mdi.lu/english/

It's a company in Europe that has been developing compressed air engines for cars for a few years.. not sure whether they are going to get into full production - they seem to have hit a few snags along the way.

I think their basic premise was that very highly compressed air was injected cold into a piston, then a blast of hot air injected into the piston chamber at top dead centre, which simulated the effect of an internal combustion engine without all the CO and CO2 etc and gave much more grunt than standard compressed air models. (I think they were talking about compressing the air using river flows and that sort of thing at one stage too).

But I am sure you would get some good advice and direction from them if you managed to get in contact with their engineers.

Anyway - their site will give you more useful info than me blabbing on about it.

Best of luck - Robert

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#4

Re: Compressed Air Engine Inquiry

11/06/2009 9:34 AM

Search all of CR4 for "Air Motor." You'll get a lot of hits.

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#5
In reply to #4

Re: Compressed Air Engine Inquiry

11/06/2009 7:38 PM

Thanks everyone for the advice. Come Sunday I will give an update on my blog with some new sketch developments. With this bike I am using the least amount of parts needed to operate this motorcycle. That means no brakes! I want to keep this concept as true as it was back in the 20's.

Thanks Robert Oz! I have been trying to contact these companies for information regarding their engines but have come up empty handed. Either they are not willing to release information or no response.

If anyone who has any engineering qualifications regarding compressed air engines and is interested in answering a few questions regarding my thesis it would be appreciated.

Feel free to follow my blog as I will try and make weekly updates on my thesis and other ongoing projects.

Thanks again

Eric Stafford

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#23
In reply to #5

Re: Compressed Air Engine Inquiry

11/07/2009 7:39 PM

Thanks for registering! Welcome to CR4, and best of luck on your project and future!

I too will watch for your progress.

Dick

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#6

Re: Compressed Air Engine Inquiry

11/06/2009 8:19 PM

Wow, I missed the sketches of the bike. I love the single sided swing arm, but the hub mounted single swing arm on the front might add too much weight. You could keep it simple and since you will be riding it on a flat track go with a minimal suspension. On the other hand, if it is the innovation of the hub mounted steering, look into the 2009 BMW K 1300R. Here is a link to their hub mounted steering front suspension.

Drew

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#7

Re: Compressed Air Engine Inquiry

11/06/2009 11:12 PM

The perfect air engine in this case may be a Tesla Disc Turbine. In last year's engineering competition at Cornell, one group of students used a Tesla Turbine to power their Mars/Moon Rover experimental platform. They used CD's as the discs and a worm gear reduction drive. It was pitted against the piston-type air motors that the other student groups built, and it placed highly.

The Tesla Turbine was also the lightest and simplest of the engines tested, and least expensive to build.

Perhaps Tesla called his disc turbine, "the greatest of my inventions", for good reason.

Here's a video playlist of their turbine in action.

http://www.youtube.com/view_play_list?p=7962DEE71EE2B4E8

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#10

Re: Compressed Air Engine Inquiry

11/07/2009 12:19 AM

Wish you luck and congratulations on the beautiful looking motorcycle profiles. It will probably be the case that the size of presssure vessel you need to store enough energy will detract considerably from your initial vision.

I can't give you any exact answers as my detail knowledge has faded - but will say that if you are a proper transportation design student then getting your head around some basic thermodynamics should be part of your challenge for this project - if it is to be more than a work of art. A compressed air engine is basically a thermodynamic cycle, in this case with the energy stored in a "box", instead of chemically for conversion to heat and thence to pressure. In this case the "energy" is passed into and expanded in a chamber. Roughly speaking the "into phase" will probably be 95% plus efficient. The "expanding phase" is a core thermodynamic process - (it will be close to adiabatic). You will probably be lucky to get 60% of the energy back that is "stored". This will then be converted by a mechanical process with an efficiency of probably 75%.

So as a quick rough as guts calc I'd reckon that if you take the pressure and volume of the air in the "box", and then discharge it over a time in seconds, you'll get a power (for that time) result.

so, apologies for using Ft lbm sec units:

1 ft3 * 1000 *12^2 lbf/ft2 * 0.33 / 60 sec = 792 ftlbf/sec = 1.44 HP

Notes

# 12^2 converts lb/in2 to lb/ft2

## 0.33 converts inversely dropping pressure to average pressure

### 60 sec is assumed useful duration

#### 550 ftlbf/sec = 1 HP

BUT THE 1.44 HP result IS WITH NO LOSSES

So to continue

1.44 *0.95 * 0.6 * 0.75 = 0.62HP (for 60 sec)

Scale up the volume and pressure as you like, but its pretty clear that you are going to find it hard to get enough HP for long enough with modest volumes.

As a matter of interest, I once worked with a guy who was a speedway rider - presumably related to the racing your refer to. Speedway was invented in Australia I understand, anyway the particular guy was a champion way back in the twenties, competing internationally, and was one of the 6 who survived the Sandikan death marches in the second world war when about 800 prisoners of war died.

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#12
In reply to #10

Re: Compressed Air Engine Inquiry

11/07/2009 2:41 AM

The energy storage capability of compressed air is dismal, as you have pointed out. However that's only half the story. Worse yet is the compression part of the story, because so much of the energy input into the process goes off as waste heat. The air coming out of the compressor is hot, and then losses its energy as it cools in the air tank.

The scheme looks even more dismal when looked at in the full cycle from coal to electricity to compressed air to vehicle propulsion. I ran thorough the numbers elsewhere on this site, but typical industrial air systems are 15% efficient, and the US average grid efficiency is 38%, so the cycle from fuel to compressed air to air motor is about 5% efficient.

That dismal efficiency, paired with the huge tanks required to store meaningful amounts of energy, makes compressed air powered vehicles both impractical and environmentally egregious. The MDI air car people advertised various ranges up to 120 miles, but even after decades "in development" and promises to have thousands of air powered taxis in Mexico city in 2002, the car has never been demonstrated to go more than 7 miles on air.

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#14
In reply to #12

Re: Compressed Air Engine Inquiry

11/07/2009 3:16 AM

Hi Blink,

I was interested in your coal to road efficiency figures.

You say the grid in the US is only about 38% efficient in transferring power. However, I understood that it is very hard - here in the UK - to get the actual power station efficiency above 35% since the steam is recycled by dumping the heat into the sea or cooling towers. Follow that with the transformer and cable losses across the nation and I cannot see 38%.

Any thoughts anyone?

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#19
In reply to #14

Re: Compressed Air Engine Inquiry

11/07/2009 12:06 PM

Hi,

The 38% I used is the average grid efficiency, including coal, natural gas, oil, (and even hydro, etc., I believe). The figure is from the GREET (Argonne Lab) spreadsheets, which are used in as part of the process to measure the well-to-wheels efficiency of vehicles. (The well-to-wheels concept can be a little nebulous in terms of the specifics of what is included, especially at the "well" end of things [fuel used in exploration?], but I think the figures are pretty close.) The overall figure is pulled up by modern gas turbines in cogeneration, which can be close to 60% efficient, at the plant, and of course by hydro.

Even modern fluidized bed coal plants are about 33% efficient (I've read and heard from power plant operators), and lines losses are apt to be 7 percent, so half of our power (the part coming from coal) is produced at about 30% well-to-plug.

Of all the alternatives to conventional cars, electric vehicles (and range extender plug-in hybrids, like the prototype in my garage) can make sense because they allow us to use many sources for power (even though some are dirty and inefficient) and because the efficiency from plug to wheels can be very high. It is the latter which leads people to call them "zero emission," but of course they are not. Here, especially in California, the same person can decry the use of a 100-watt incandescent bulb (because it increases one's carbon footprint) but think they are being pristenely green when driving their 150,000 watt Tesla electron guzzler. (The decade-old GM EV1 consumed 190 wH per mile, whereas the Tesla consumes 310, which has to be taken as a stunningly unimpressive achievement.)

The result of "California Think" (and the fact that the Tesla CEO is on the X Prize board) has lead to the Progressive Insurance Automotive X Prize having rules rigged to make electrics like the Tesla appear far more efficient than they are, with the Tesla being rated at over 100 MPGe.

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#20
In reply to #19

Re: Compressed Air Engine Inquiry

11/07/2009 2:02 PM

Hi Blink,

Thank you for that. I accept that the 38% may be possible if you may include the non fossil content, but this is also a bit of a deceit as the hydro and nuclear are not really part of the problem. The CHP gas - do you have much, because here in the UK it is basically only private company systems which have invested thus - is a good interim solution, since, as you say, the efficiency is a better 60%. However, we still have a good way to go to improve the efficiencies, and until fossil fuel and electricity prices can be increased to reasonable levels, then little effort will be made.

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#21
In reply to #20

Re: Compressed Air Engine Inquiry

11/07/2009 4:48 PM

Read your own post.

You sound like a politician; don't trully inform and don't explain the sources of the little information you give (which is biased).

why do you say that little effort is being done? Have you closely followed any serious study ? Give us some numbers.

If nuclear and hydro were a major power generator there wouldn't be so much greed and envy around the world for petrol.

About your wishes of prices increase, I'm happy with that, if you pay my bills.

Yahlasit

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#22
In reply to #21

Re: Compressed Air Engine Inquiry

11/07/2009 5:06 PM

What do you sound like

Drive by guest?

Hydro is limited & changes the local ecosystems in more than profound ways than coal.

If we can store the spent fuel, other assorted waste in your backyard & you will be working at the plant I'm all for Nukes

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#16
In reply to #10

Re: Compressed Air Engine Inquiry

11/07/2009 5:45 AM

Ummmm, there I was doing something else and suddenly the sub-conscious reported, "you've stuffed up!!" My advice above is largely correct EXCEPT that the volume I used in the equation for a 1 ft3 compressed "box" IS NOT 1 ft3 because we should have used the uncompressed volume at the start as the volume quantity in the equation. So call 1 atmosphere 15 psi then starting volume (iso thermal compression assumed) is 1000psi/15 = 60

so previous

1.44 HP for 60 seconds is 1.44 * 60 = 90HP for 60 seconds

or say 40HP for 2.5 minutes....which is still pretty ordinary but at least potentially useful.

embarassingly yours....lucky I did not sign in first time around!

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#11

Re: Compressed Air Engine Inquiry

11/07/2009 12:31 AM

http://video.google.com/videoplay?docid=4852772472368255496#

http://www.youtube.com/watch?v=Ffl1LJ5EmiM

http://forum.xcitefun.net/airpod-prototype-2010-for-a-spin-air-powered-car-t32962.html

http://www.youtube.com/watch?v=_HE8SpDPl78&feature=related

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#13

Re: Compressed Air Engine Inquiry

11/07/2009 3:02 AM

Instead of using compressed air, why not use liquid CO2. It is a pretty dense state of air. You might be able to get some lightweight fire extinguishers to use, but ideally you could integrate the CO2 storage into the frame as well as the tank. I know CO2 is a greenhouse gas so this may not be a production project, but if you get decent results with it liquid nitrogen would be the next step. But it is a great deal colder and builds up incredible pressure when trapped. I used to maintain the 2000 gallon storage tanks and we kept it liquid by keeping it cold with vacuum insulated cryotainers.

Drew

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#15

Re: Compressed Air Engine Inquiry

11/07/2009 4:01 AM

For general info on compressed air cars, there is this thread, in which "Jack of all Trades" provides links to other threads.

The board track racers had relatively large powerful motors on spindly frames. Your design has a robust and sophisticated frame and a low-powered engine -- a limitation of the very low energy density of compressed air storage. So for me at least, the analogy does not work. Hub steering with frame-mounted leading link front suspension is esoteric, and neither simple nor bare bones.

I like the drawings, although the curved backbone idiom is perhaps getting tired, with the Confederate Motorcycles bike and so many proposed electric motorcycles having a similar theme.

I liked the Confederate bike when it first came out, although the fork looks far too bulky, to my eye. It is hard to beat the simplicity of telescopic forks -- both functionally and visually.

For me motorcycles don't get much better looking than this one:

The splinter is a barebones, pure function motorcycle that will rekindle the intensity between rider and machine.

Compressed air power would not begin to "rekindle intensity". Assuming you want to go more than a quarter mile the air motor would need to be very small. I've ridden old bikes, and the "intensity" had to do with the feeling of being in harms way, just waiting for something to break.

It is important to preserve the rich history that was so prominent in the golden era of the sport and bring back the sensation to motorcycle culture today.

"Preserving the rich history" is a function best left to museums and collectors. No modern bike will have the appeal of a real piece of history, just as a modern Jaguar XK does not have the appeal of a real XKE or XK 120. Speaking as an old motorcycle racer, I'd have to say that the bikes that are most like the old ones I raced are today's crotch rockets -- all of which are faster than the things I raced. Any of them will take you very quickly to the ragged edge at which you are close to killing yourself. The tires, brakes, and frames are light years ahead of bikes fro 20 or 30 years ago, but the engines are far more powerful as well, so it is just as easy to have a spectacular crash. A big part of "the sensation" you seem to want to "bring back" has never left -- today's bikes are every bit as exciting as even fully-raced-prepared bikes of old.

The board track bikes were evil handling, unreliable, rough riding, kluged-together contraptions. Even my first motorcycle, a 1943 Indian 30.50 Sport Scout was an absolute POS in comparison to a modern motorcycle -- nothing worked right by today's standards: it didn't go fast, it didn't stop, it didn't handle, it was rough running and rough riding. You can still buy new anachronisms today -- the Royal Enfield from India being an example. They sell for about half the price of a typical entry-level motorcycle. They command a low price because people want more from a motorcycle than 30 year-old technology. The Enfield, bad as it is, it twice as good as my old Indian -- at least it handles pretty much OK, and stops more-or-less alright, and has moderately effective suspension. The board track bikes would make even my Indian appear sophisticated.

The styling of board track bikes was quaint. No replica will adequately capture that. Today's equivalent of a board track bike is a speedway bike -- which are still being raced in some places. A good design exercise might be to make a real speedway bike, in which form follows function. In that way design becomes more than just a few lines on paper. Or make a good road racer. If you are in your senior year almost ready to design real products, why bring back the motorcycling equivalent of a model T?

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#37
In reply to #15

Re: Compressed Air Engine Inquiry

11/11/2009 5:51 AM

Hi Blink, nice to see you like my bike. Well actually mine is an 850 with interstate tank, dating from the change over from the combat engine. It go's "where I think". Should I find a modern one near it I'd change, but I haven't yet.

As for the top shot I have sculpture similar but call it "ART" not Design!!!!!!!!

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#17

Re: Compressed Air Engine Inquiry

11/07/2009 7:27 AM

I wish you well.

I doubt if you will have much competition if successful because nobody is going to bother with the design and development of something so inefficient unless there is a compelling reason to do so - town centre pollution being a strong one I guess.

Compressed air motors have a very good power output to weight ratio - that makes the popular for hand held air tools. But when you have to take the air supply device with you the weight of the engine/air compressor/fuel tank have to be added to the vehicle.

Or if omitted - the weight of the air storage device -obviously getting heavier for more capacity - either by an increase in size - or with thicker walls for an increase in storage pressure.

Or if to be avoided - the frequent stops to refill. Which in turn requires an infrastructure to support it - which might never come considering the lack of charging stations yet to be provided for electric vehicles by comparison being many years ahead in development - but of course here you can plug them in at home.

This analogy compares to filling your own air tank at home - which in ecological terms is highly inefficient - noisy and anti-social.

Anyway, I am sure you must have considered all this during the previous three years.

But if you proceed with your idea, you are right in getting the air engine sorted out at first - because the spin-off from a highly efficient air engine could have enormous application elsewhere. That might make a network of windfarm type air compressors a viable proposition with each home being supplied with compressed air.

Good luck.

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#18

Re: Compressed Air Engine Inquiry

11/07/2009 12:05 PM

Drop it boy, but not just because everybody says so, use your common sense, you surely know how unefficient a combustion system is (any), and you know about power losses in electric distribution, the conversion from one form of energy into another and then another will take almost all of the original potential energy and will contaminate our environment badly.

Something so robust as your bike won't run for too long on a load of air.

Even if you compressed the air to the liquefaction point, the high density of air wouldn't give you much expansion when released; and all that everybody will hear from your lips is: EUR... !!!!! because you'll run out of air before you finish the word EUREKA !!!

Yahlasit

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#27
In reply to #18

Re: Compressed Air Engine Inquiry

11/09/2009 1:49 AM

I acknowledge that there are people who I should class as 'Knockers' but my experience is that these people, because of their educational mindset upbringing, can't "Look Outside the Square". Where would the world be if all our great scientists and innovative people held the same view of 'It Can't be Done' or being knocked down and into submission of not trying, by everyone because these creative innovators held a different belief of "I can do it"?

Below is a website where the motor is powering market forklifts and transporters in an upgraded form from the Golf Buggies that have performed successfully for many years. This motor has been fitted I believe to approximately 30 Micro Cars and a further 80 are being constructed using Italian fibre-glass shells.

Lets All be positive in our thinking and the World will be a better place.

http://www.engineair.com.au/development.htm

http://www.engineair.com.au/

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#29
In reply to #27

Re: Compressed Air Engine Inquiry

11/09/2009 11:42 AM

Proper link Air Motor

Blink as usual comes up with reasonable calculations.

He expanded on my points about racing class structures & form/function.

In every disipline of design there are technical constraints.

You also run into budgetary issues

Just because something can be done, doesn't make it a good idea...

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#30
In reply to #27

Re: Compressed Air Engine Inquiry

11/09/2009 1:51 PM

I acknowledge that there are people who I should class as 'Knockers' but my experience is that these people, because of their educational mindset upbringing, can't "Look Outside the Square".

On the other hand, there are also those who feel that (having, for example, a basic understanding of the physics and science involved) it would be unethical to lead someone astray, and encourage someone to follow a path to a dead end, when instead, that creative soul might be following a path that could change the world in a positive, rather than negative, way.

For instance, in the HHO world, there are frauds and scammers galore. This is true in the "free energy/perpetual motion world" world as well. No reputable institution has demonstrated that HHO injection works as claimed to improve the fuel efficiency of cars -- despite HHO supplementation in cars having been invented almost 100 years ago. The people committing fraud rely upon the generally poor understanding of physics by the world at large: my guess is than fewer than 5% of the people in the US could pass a high school physics final exam.

Sadly, many people cannot or will not "do the math". In every engineering endeavor, simply doing the math is all that is required to say that an idea is plausible or not -- there is no magic here. Many engineers generally agree that, as the DOE says:

Compressed air is one of the most expensive sources of energy in a plant. The over-all efficiency of a typical compressed air system can be as low as 10%-15%. For example, to operate a 1-horsepower (hp) air motor at 100 pounds per square inchgauge (psig), approximately 7-8 hp of electrical power is supplied to the air com-pressor.

At times, the math can be complex, but often, at the proof-of-concept stage, it is not. So when a company like MDI (an air car promoter) makes outlandish claims, we should call them out rather than offer blind support, when we know otherwise (or even believe ourselves to know otherwise). Gullibility is not often a virtue, and offering uncritical support to potentially fraudulent activities is not a virtue, either. This is especially true in a forum like this one, because implausible assertions (either for or against a proposal) can be countered in the course of a discussion, and the reader can then make a better-informed decision (such as whether to further pursue a concept, or to purchase a Searl-effect generator, or an MDI air car, or an HHO unit).

In my own experience, I have found the people least able to "Look Outside the Square" to be those who are uneducated in the subject matter. (I'd love to be able to claim extensive education myself, but cannot.)

Lets All be positive in our thinking and the World will be a better place.

Frankly this is pablum, in the context of this forum. Scientific process,the basis for engineering, is inherently skeptical. Franky, it tends to be inherently argumentative -- perhaps its biggest strength -- because it is through argument that we get to the truth. Engineering is inherently skeptical: we routinely build things far stronger than they (may seem to) "need" to be in the interests of safety -- we must think, to protect lives, "What could go wrong here?".

Uncritical acceptance of "positive thinking" is also pablum (and potentially unethical) in the context of world history. In the US in the 1850s, critical thinkers objected to slavery. In the early 20 century, critical thinkers objected to the fact that women had no vote. In the mid 20 century, critical thinkers objected to unequal rights for minorities. Taking only the positive view "Aren't things just great the way they are?" turns a blind eye on reality. In this forum, we should not be "positive in our thinking" but rather should present well-reasoned arguments, both positive and negative. That is the nature of science, and the scientific process has worked well to bring great things to the world, and critical thinking has helped to rid the world of atrocious practices that were broadly supported by "positive" thinkers.

BTW, the link you provided refers to the same air motor for which the OP was unable to obtain even an efficiency number -- the central and most basic metric that a new air motor must address (we already have cheap air motors in virtually any hp size).

...transporters in an upgraded form from the Golf Buggies that have performed successfully for many years.

In what respect are these an upgrade? Air-powered vehicles have been available for many decades. Electric-powered vehicles have taken over the market for good reasons, not the least of which is the efficiency of charging an electrical vehicle vs the inefficiency of going from electricity to compressed air in onboard tanks. Electricity-to-battery-to-driveshaft is 75% efficient under ideal conditions and 50% efficient frequently (with the second figure being much better with current market advanced batteries, such as LiFePo). Electricity-to-compressed-air-through-air-motor-to-driveshaft is far less efficient. What math do you have to support your contention that air vehicles are an upgrade?

You failed to provide a link for the use of the Di Pietro air motor in 30 existing micro cars and the 80 under construction. I, and others here, would be interested in reading more. Seems like something that their site should highlight, rather than highlighting "news" from 2004.

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#31
In reply to #30

Re: Compressed Air Engine Inquiry

11/09/2009 3:18 PM

Ok, you are correct. Perhaps we should not encourage someone to follow a path to a dead end. But this is not for us to decide. This guy is a student doing a thesis. If done critically the result will be either the data supports the thesis or disproves it. Either way, our understanding is increased.

Now, if the thesis is along a path many have trod before caution should be given, but like I said even if the data disproves the thesis the student will come out ahead for the knowledge gained in the process.

Drew

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#32
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Re: Compressed Air Engine Inquiry

11/09/2009 4:35 PM

I agree completely.

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#34
In reply to #27

Re: Compressed Air Engine Inquiry

11/09/2009 5:43 PM

Thank you. i strongly agree. using board track racing as an example is to develop a story. Something that will draw people into the design language of how the motorcycle functions and looks. Conceptual thinking may not be the most practical way of thinking but its the only way to develop past the normal everyday functions.

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#24

Re: Compressed Air Engine Inquiry

11/08/2009 1:00 AM

Thank you to all who have responded and have given advice.

First and foremost I am a designer. So my engineering knowledge is limited. Looking at engine types like the Di Pietro motor http://www.engineair.com.au/ I was under the impression that this could be a feasible application. Unfortunately they are working out patent info at the moment and are unwilling to provide information about efficiency.

Is it even possible to use compressed air technology to generate propulsion? If so what length and speeds are we looking at?

Remember this is for a sport application. My intention is to apply this technology into racing in the hopes that it can evolve into something much bigger.

If anyone is willing to help with one on one thesis guidance it would be much appreciated.

Thank you all again

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#25
In reply to #24

Re: Compressed Air Engine Inquiry

11/08/2009 2:07 PM

Have you done the searches?

There have been many past discussions here.

How would your designs fit into the existing racing class structure?

The links to your stuff is neat. Graphic design, more than anything.

In good design form follows function.

If you want to learn the technical aspects, it's going to take time, there is no magic bullet.

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#26
In reply to #24

Re: Compressed Air Engine Inquiry

11/09/2009 1:07 AM

Remember this is for a sport application. My intention is to apply this technology into racing in the hopes that it can evolve into something much bigger.

On the AMA site you can search for various types of competition events. Those that are closest to the board track races are speedway, mile, 1/2 mile, and short track. The bikes tend to be simple and have nothing on them that is not there for function. Design, (as in visual design) does not enter into the picture, other than perhaps as a space to put a sponsor's logo, maybe a little airbrushing on a tank -- but the general rule is that anything that is not purely functional should not be on the bike, because it ads weight and makes the bike less competitive.

Of course, almost all motorcycle racing is divided into displacement categories, with displacement being the engine displacement of an internal combustion engine. An air powered bike would not fit into the rules, meaning that you would have to rely on the possibility of doing a demonstration-only run in a race. However, your bike could (and probably would) be be seen as a hazard on the track, so it is unlikely that you would be able to run it even as a demonstration (the tech inspectors are not trained in evaluating the track worthiness of air-powered vehicles). Starting your own racing class in which you compete with other compressed-air motorcycles would be a huge undertaking. To what end? Making a reasonably usable air-powered road motorcycle, let alone a racing motorcycle, is first and foremost an engineering challenge, then a marketing challenge, and then a visual design challenge only if the first two can be met.

Is it even possible to use compressed air technology to generate propulsion? If so what length and speeds are we looking at?

Yes it is definitely possible to use compressed air for propulsion. Air powered carts have been used in underground mines, for example. To get a feel for the energy content in compressed air, scan down this article to just below the heading "Practical Constraints in Transportation". In the first paragraph, you can see that a 5 liter bottle of air at 200 bar can store about .15 kWh. A 30 liter tank is huge for a motorcycle, so if we use that as a yardstick, such a tank would hold .75 kWh. (In gasoline, 30 liters would be about 300 kWh equivalent -- about 400 times as much energy per unit volume.) If we assumed that the air motor is highly efficient, and also assume that there is some way of using the all the air even when the tank pressure is low (an invalid assumption unless you are willing to drive very slowly at the end of a trip) then we'd expect to get about 7 miles range on a smallish motorcycle driven at commuting speeds (an electric motorcycle, driven conservatively, uses about .1 kWh per mile). Such a motorcycle, driven fast, could make perhaps one lap around a 2 mile road course.

That may not be encouraging news. But another possibility would be drag racing. This is an area in which electric vehicles, especially with advanced batteries, can do quite well against gasoline-powered vehicles. Air power would have some potential here, because the amount of energy stored is not so important. In a 10 second 1/4 mile, a motorcycle will operate at about 120 hp. 120 hp is 90 kW, so you only need 15 kilowatt minutes (.25 kWh) of energy, again assuming very high motor efficiency. If your bike was "all tank" with a small but powerful and light motor and a fat rear slick, You could create an air-powered drag bike. You would have far less trouble getting this onto a track, because you would not be running in a pack of other bikes, so there would be fewer safety issues.

An old college friend did a similar thing with a 60's era VW bug. The 40 HP engine ran to charge a huge hydraulic accumulator prior to each run. Each wheel was driven by a hydraulic motor, and this "40 hp" Beetle could smoke all four tires down much of a quarter mile, having consumed as much fuel (while charging the accumulator) as an ordinary Beetle would in perhaps 5 miles. I never saw the car, but he described it as big accumulator with wheels attached.

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#28

Re: Compressed Air Engine Inquiry

11/09/2009 10:42 AM

Are you saying that the speed would compress air to such a degree that it would be enough to drive your vehicle???

Be careful somebody might object the idea and reject it as nonsense, but I believe you could manage that by riding you bike as an experimental prove is better than 1000 pages of words.

If you allow me I would develop a theory of such an engine driven by airflow that could fit your bike, so you could ride and without stopping to buy gas.

Good luck!

Stan

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#33

Re: Compressed Air Engine Inquiry

11/09/2009 5:37 PM

Like you all have mentioned. The likeness of having a vehicle that can perform numerous laps at a constant speed is almost impossible. The sport would have to be minimized to like you had mentioned, 2 laps.

Again most of this is conceptual and theoretical. My hopes for this project is to design for the future hoping that technology will improve to a more usable form. the main task for us as designers is to push ideas and theory's beyond what they are capable of. Engineers step in to develop these concepts into something that is functional. In a basic sense most of our design thesis's are conceptual and not be feasible in present day. But if provided with information that supports your theory then we have the possibility of working ahead.

Stan if your willing, i would like to further discuss this with you to develop a theory that could potentially work. Please email me at stafforddesign@gmail.com

If anyone is willing to help me out as a thesis adviser that would be greatly appreciated. Again my email is stafforddesign@gmail.com

thanks for everyone's contribution!

Ive updated my blog with some more sketches and other projects i'm currently working on. http://stafforddesign.blogspot.com/

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#35

Re: Compressed Air Engine Inquiry

11/10/2009 5:29 AM
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#36

Re: Compressed Air Engine Inquiry

11/11/2009 4:16 AM

This is just so the thread shows up in my email, but air power will work if you charge the system for little or nothing and ideally use a liquid store.

But mechanical compression is hugely energy expensive - explore Linde columns and 'cheaper' gasses.

http://en.wikipedia.org/wiki/The_Linde_Group

http://en.wikipedia.org/wiki/Carl_von_Linde

http://en.wikipedia.org/wiki/Liquefaction_of_gases

http://en.wikipedia.org/wiki/Fractional_distillation

This will point you at the most practical gas for your "propulsion" - the dreaded CO2 (speedometer , not heart of climate change) so a PR exercise, along with the "just divert photovoltaic to less efficient use and hope no one sees the logic flaw" these things rely on.

For everyone else have a look at this and see if you can see the interesting logic.

http://www.youtube.com/watch?v=GICYKU80SQA&sns=em

I'd like your thoughts.

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#38
In reply to #36

Re: Compressed Air Engine Inquiry

11/11/2009 11:19 AM

For everyone else have a look at this and see if you can see the interesting logic.

http://www.youtube.com/watch?v=GICYKU80SQA&sns=em

John Kanzius has died (from pneumonia, a complication of chemo treatments) so I am reluctant to speculate on his motives re the "salt water as a fuel" episode.

Back in 2007, it was (and had been) reported like this:

"Through sheer serendipity, Kanzius, a former broadcast engineer, found out something incredible -- under the right conditions, salt water can burn at incredible temperatures. With a little bit of tinkering, it might even serve as an alternative fuel for our cars in the future."

We can blame the bad reporting on clueless reporters, but Kanzius seems to have strongly supported the notion that salt water was a fuel, rather than simply saying that the energy involved was coming from his RF generator (and in turn from the wall socket, and therefore mainly coal). A reasonable person, with reasonable education, would want to find a reasonable explanation for his observations -- rather than first promote an incredible misrepresentation. A reasonable and honest person would make it clear to reporters that the energy source is the RF generator, not the salt water.

Sadly, most reporters would not "get" the fundamental and glaring distinction. Even if the energy source were more obvious, the reporting would very well be the same:

"Inventor Unlocks Secret to Running Cars on Salt Water:

Kansas City, 11/11/2209: Joe Tricki, an inventor from just outside Kansas city, has demonstrated that salt water burns. His apparatus, which uses a few metal plates submerged into this new fuel (which has been around us for so long, unrecognized!) simply "conditions or tickles" the water, he says, allowing it to release its energy. These plates are connected, amazingly, to AN ORDINARY BATTERY!!! In the true spirit of American invention, Joe has assembled a few ordinary bits of hardware into an extraordinary invention that will change the face of transportation. While Joe's main interest is simply to get this secret out to the public, he is seeking investment to do further research and to refine the process. Talks are underway with an undisclosed major car manufacturer."

In an earlier thread, I mentioned that by 6/2007:

"The inventor (?) has claimed at various times, that

1. this is something other than electrolysis

2. this is electrolysis at about 76% efficiency

3. this is electrolysis at "over unity" efficiency

4. that someone had to tell him that it might be hydrogen that is burning.

The single fact that he claims "over unity" (a term only used by perpetual motion machine promoters) makes me very very skeptical."

Here is a Wikipedia article about Kanzius. The article makes Kanzius seem like more of a straight shooter than one would think from reports like the video you linked, and presents his invention as just another electrolysis method -- just what it appeared to be in 2007. But if he were a straight shooter, why would he allow the "burning salt water" reporting? Why not make clear the fact that the energy in is less than the energy out, and that the salt water was not burning in the sense that the reports led the general population to believe.

All this would be off topic re the current discussion, except that a lot of the same thinking applies. Compressed air power is anything but inherently "green", just as making H2 from salt water is not inherently green. (Kanzius's process delivers less energy in H2 than the input energy.) Fundamentally, we need to use less energy, not more -- and compressed air uses more energy, not less. Compressed air vehicles are no longer used in mines, for good reasons.

No amount of "developing a story" or "drawing people into the design language of how the motorcycle functions" will change the physics of energy conversions.

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#39
In reply to #38

Re: Compressed Air Engine Inquiry

11/11/2009 11:54 PM

Hi Blink, it warms the cockles of my heart to see the distinction between "efficiency of a process step" and "whole process efficiency" made so strongly. I'm sick to death of such as "cheap" oil and "coal power efficiency" that do not include the 'creation of fuel energy', being held up as "more efficient than bio-fuel or photovoltaic" .

But "the salt water was not burning in the sense that the reports led the general population to believe." nicely encapsulates my curiosity.

I.e. I'm not seeing/understanding this as a purely electrolysis phenomena and am not chemically literate enough to see all the possibilities, like why the "unexpected" flame colour? What else might be going on?

Was what you wrote on topic in entirety? - I say yes.

Is this? - no.

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#40

Re: Compressed Air Engine Inquiry

11/17/2009 4:54 PM

Well, It seems that you are not the only one working on compression engines. Look into this french research to see if they have anything you can use.

Drew

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#41
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Re: Compressed Air Engine Inquiry

11/18/2009 1:46 AM

A couric load

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#42
In reply to #41

Re: Compressed Air Engine Inquiry

11/18/2009 9:03 AM

Well, it is french.

But this guy is a student and this might help his project. Like I said above when doing a thesis project even if you prove yourself wrong you have completed the project and learning something. Perhaps the project will inspire another student in another direction.

I do think there might be some merit to the French's idea. If that whole car weighs 200 some odd kilos the power plant must weigh much less. If the engine and drive could be installed as a regenerative system in a city bus it could be used as some additional hp during acceleration.

Drew

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#43

Re: Compressed Air Engine Inquiry

11/19/2009 4:39 AM

I know there is a compressed air bike operating in Vancouver [North van?]. it was on TV recently. I thought I had a bookmark or write up on it. can't find right now. i don't believe it ran continously on comp air, just used as a booster for the hills. [pedal bike with small electric compressor?] will try to find and forward.here are some air vehicles.

http://www.inhabitat.com/2009/10/01/top-five-air-powered-vehicles-coming-to-the-us/

sounds like fun, good luck on your project/studies

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#44
In reply to #43

Re: Compressed Air Engine Inquiry

11/19/2009 2:19 PM

Three of the 5 "air" powered cars (in the linked article) are MDI concepts, and they have never been demonstrated to work as claimed, nor have their production schedules every been remotely close to realistic. (If they were, we would have seen thousands of taxis in Mexico City in 2002.) Tata has no plans to produce an air car.

The Magnet Air car site reads like Peswiki (the over-unit promotion site). No legitimate electric motor vendor refers to "magnet motors". All electric motors operate on magnetic principals, but "magnet motor" has a special meaning used by the over-unity (perpetual motion) community. (These motors ostensibly run without an external power source, but not one has been demonstrated to work, despite many decades of "experimentation" by promoters. They are perpetual motion machines, which simply do not work.)

The final PHEV could get to the point of being produced, but it is not air powered in any meaningful sense -- it is a plug-in hybrid... an electric car. Air is used for regen and launch assist, but these are both areas in which electric drives are far more efficient and remarkably simple to implement. My PHEV prototype has very effective regen capability, which required no real engineering or development on my part. In ordinary, somewhat conservative driving, the friction breaks never come into play.

However, for all of these and for all "air" cars, the term "air powered" is misleading (deliberately so, it would appear by some vendors). An internal combustion engine is "air powered" in the same sense that an "air car" is air powered: a fuel burns to increase air pressure, and the air pressure pushes a piston down. The fuel consumed is gasoline, typically. An "air car" also burns fuel (typically coal) to pressurize air (via a long process of energy conversions [coal to hot air, to mechanical motion, to electricity, through line losses, through voltage transforming, to mechanical, to very lossy air compression, to air storage and heat loss]) but the process is far less efficient, because of all the lossy conversions. A very tiny fraction of the original coal energy shows up at the wheels of the car.

Environmentally, "air cars" are evil incarnate (from both a resource depletion and pollution standpoint). But an "air powered" dragster would be fun, at least.

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#45
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Re: Compressed Air Engine Inquiry

11/19/2009 4:11 PM

So it appears that you dismiss the usability of a strictly air propelled vehicle. Can you suggest an assist that will increase efficiency within an air powered motor? (i.e. Nitrogen, some kind of heating or cooling process?)

I have been talking to my thesis teacher and he is fully aware of the inefficiencies of air motors but has told me not to scrap the idea. Does anyone know of any assist that may give the motor added horsepower for a short sprint race (similar to a drag race) ??

Also i am still looking for a thesis adviser who will comment on my thesis. If interested please contact me at stafforddesign@gmail.com

Thank you

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#46
In reply to #45

Re: Compressed Air Engine Inquiry

11/19/2009 5:59 PM

Hi Eric, if I just wanted to win a drag race using "air", which is a different goal altogether than 'sustainable' transport - I'd cheat.

A principal loss in expanding a gas for mechanical use, is the temperature drop. This reduces the usable pressure, so force available. (And freezes the motor)

I'd heat the "air" entering the motor - say by a wee bit of hydrogen burning.

Quite hard to spot - which also makes it quite dangerous to play with.

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#47
In reply to #45

Re: Compressed Air Engine Inquiry

11/19/2009 6:55 PM

A lesser - not actually a cheat - is to not let the heat escape from the air during or after compression. (This loss has been extensively explored above by many.)

Insulate everything and compress (with a compressor - not by recharging from another cylinder) direct to bike storage - then go!

This way you recover nearer to the energy that the compressor used.

You will not get the same charge mass, so allow for a bigger reservoir in the design or a much higher pressure.

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#48
In reply to #47

Re: Compressed Air Engine Inquiry

11/20/2009 8:02 AM

Insulate the pressure vessel; build the compressor into the vessel with an intake tube open to the atmosphere. ???

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#49
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Re: Compressed Air Engine Inquiry

11/20/2009 9:14 AM

Never let reality stand in the way of good design

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#51
In reply to #48

Re: Compressed Air Engine Inquiry

11/20/2009 10:48 PM

"build the compressor into the vessel" You can; and avoid heat loss in a connecting line - (and you'd have a 'plug-in' - the current rage among tunnel vision academics - bike ) - but it's more weight and you want maximum volume in the vessel (including lines at pressure).

If you want to win - every gram counts! Every milliliter counts!

"Insulate the pressure vessel" - Explore carbon fiber wound pressure vessels. AKA accumulators (less the bladder).

Carbon fiber vessels are lighter, poorer conductors of heat than alloy or steel and less thermal mass (to heat up). But be aware the max temp for the resin is low by comparison to steel.

"an intake tube open to the atmosphere. ???" - yes, a way for air to get into the compressor would be advantageous.

But if this is asking "should I heat the compressor intake air" No.

Your PV/T target here is; ambient T air in and ambient T air out.

Inevitably your 'exhaust' will be below ambient from the charge heating the hardware and radiation/conduction losses. But if you preheat the intake air you just reduce the charge volume - so stored energy capacity.

It's time for a bit of math, physics and an Excel session - yes?

"Design" is not just "styling"

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#53
In reply to #51

Re: Compressed Air Engine Inquiry

11/23/2009 8:28 AM

Wasn't really 'asking' anything -- really a tongue-in-cheek comment. Regenerative braking can also be used to slow vehicle, but that's another problem to solve if the compressor is located inside a high-pressure vessel.

There's plenty of problems with making air-powered vehicles practical and efficient.

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#54
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Re: Compressed Air Engine Inquiry

11/23/2009 2:47 PM

Nevertheless a good 'design direction' question.


"There's plenty of problems with making air-powered vehicles practical and efficient." - understatement of the decade.

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#50
In reply to #45

Re: Compressed Air Engine Inquiry

11/20/2009 11:56 AM

My inclination would be to accept the losses and go for a 1/4 mile drag bike, in which a compressed air bike could do well.

I attended a "green" motorsports conference not long ago. While such efforts (e.g., using ethanol as a fuel) are worthwhile, they skirt the issue that racing is fundamentally wasteful -- but in my view, at least, that is OK. I've spent plenty of time racing, flying aerobatics, etc, fun pursuits that consume large amounts of fuel while going nowhere... but in the overall scheme of things, the waste is small -- not remotely close to driving a Suburban everywhere, for example. The key thing, I think, is to be intellectually honest about it -- some of the conference attendees and presenters tried to sound as if they were out to save the planet -- which they are not. Mainly, they are racing either to have fun or to provide exposure for sponsors.

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#52
In reply to #50

Re: Compressed Air Engine Inquiry

11/20/2009 11:00 PM

"racing is fundamentally wasteful" I guess on the face value of the activity. But aside from War, 'racing' of one kind or another is a major mover in technology evolution.

Schneider Trophy to Space race. Do not feel guilty - I don't.

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#55

Re: Compressed Air Engine Inquiry

02/03/2010 8:31 PM

I the forums advice and decided to make the sport a 1/4 mile race bike. I'm detailing my project at the moment and i'm having trouble identifying and figuring out some of the math involved. I have located the motor within the rear hub for direct energy transfer. I plan on heating the air tanks and insulating them to retain heat. I was planning on using two standard 3000psi scuba tank that are about 7.5 inches wide by 17 long. Now that i'm trying to design an exterior shell for these tanks i'm finding the tank to wide. i would preferably like to use two smaller tanks if possible. Is it possible to use smaller tanks? What size?

My intentions with this bike is to make it go as fast as it can down a quarter mile track. The bike will be constructed of all aluminum and carbon fiber materials. so weight shouldn't be a problem.

I was wondering if you could direct me in how i could crunch some of these numbers. Thanks again for all of your held so far. i can be contacted at stafforddesign@gmail.com

stafforddesign.blogspot.com is my blog website the first image is an updated sketch of the bike

Cheers

Eric Stafford

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#56
In reply to #55

Re: Compressed Air Engine Inquiry

02/03/2010 9:00 PM

I don't see a tank in the sketch

Is this the right one?

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#57
In reply to #56

Re: Compressed Air Engine Inquiry

02/04/2010 3:02 PM

yes thats the sketch. The tanks are encased within a protective casing as seen in the sketch. To help visualize the tank arrangement i have constructed a quick model to get a sense of dimension.

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#60
In reply to #57

Re: Compressed Air Engine Inquiry

02/04/2010 8:28 PM

Given most bikes are quite thick between the knees 12 - 16+", 7.5" should fit easily. 17" high sounds like a 40 cf, Y/N ?

Numbers wise, less tanks is less manifolding, less pipe length, less line loss = better mass flow = better power transfer = better system output = speed.

I'd be inclined to go for a 80 cf, and re-look at the riser to the yoke and the steering geometry, and the rear swing-arm length/pivot relation ship whilst there.

You need to have a hard look at weight distribution and line of drive (vector to the rear wheel tyre contact patch) including the rider mass and C of G (you can take this as 3 - 4" in front of the belly button in a lay on the tank drag racing posture)

You want a line of drive 450 max to 300 min (mounted). Or less than 30 for the naked bike. I.e. the tank/s are the major weight = engine, so forward and 'not too high'

Use the space to the front wheel (closing the gap will improve aerodynamics - see Moto GP bike fairing approach)

The fork lead you have will make the bike un-steerable at speed - good I guess in a straight line - presuming it's on the right line. See if you can get the lead and headstock numbers for say a Honda 996 then go a degree or two 'flatter'.

Do not go for the Moto GP or Super bike numbers - they are steeper (nearer unstable design) for snappy turning.

Shorten the trailing arm. Twist in this is fatal to handling and stability.

Or the form you have is arguing with the function you have now chosen.

There is an elegance in good functional approach - don't let 'styling' fight it.

Patently you dislike doing "sums" - but if you want this to succeed and to live: Do them!

(I'd go 2 x 80 cf)

(I'd go 'hot fill' - not heating - can't lose too much in 25 seconds go to woe.)

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#61
In reply to #60

Re: Compressed Air Engine Inquiry

02/04/2010 10:21 PM

A very good answer and very good advice. Also consider the profile of the mounted tires when thinking of handling. You want a smooth curve without a sharp corner in the center. The sharper profile leads to faster turn in and a less predictable/control-able cornering. You don't want fast turn in on a quarter mile bike.

Thank the OP for keeping this thread going by updating with your progress!

I look forward to further devlopments.

Drew

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#62
In reply to #60

Re: Compressed Air Engine Inquiry

02/15/2010 11:37 PM

If you suggest a hot fill, approximately what temperatures are we looking at? and approximately what speeds could this potentially achieve?

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#63
In reply to #62

Re: Compressed Air Engine Inquiry

02/16/2010 5:53 AM

I guess from that you are being told big hot numbers on compression alone.

Time is a factor here, so you will have losses. You may desperately need losses.

As if you exceed the temperature the vessel can tolerate by quickly filling to a high pressure it will fail in spectacular fashion. You need to know this temp and monitor the vessel temp.

On compression alone anywhere from not much to 5,000 degrees C

Or you have asked me a question without the data needed to answer you.

Your temperature is P1*V1/T1 = P2*V2/T2

P1 = ambient at compressor intake ~ 1atm

V1 = however cubic whatever's of free air you intend to compress or intend to exhaust.

T1 = degrees Kelvin of that air at the compressor intake

P2 = the end pressure in your cylinder/s

V2 = the volume of said cylinders (and any piping or manifolding vols at system charge pressure)

T2 = is how hot (in Kelvin) the air in the cylinder would be assuming a fully adiabatic process.

I like to call the above Charlie Boyle's Law, as Mr Charles did one bit and Mr Boyle did the other - but the real name is The Universal Law of Gasses

Best to see someone in Physics and Mech Eng, ask them to look at the gear you intend to use and for advice on temperature and which type/size of compressor.

Good practice for a job in design situation too.

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#58

Re: Compressed Air Engine Inquiry

02/04/2010 4:31 PM

Looking at your concept drawings, it appears that you are using a chain type drive to the rear wheel. It would be prudent to eliminate all types of power sapping transmission, Driven Sprocket, Chain, Drive Sprocket and its shaft bearings and the bearing of the motor would also act as the rear axle if you place the drive motor within the rear wheel which would also reduce mass of framework to control the axle of the rear wheel. Just a thought as air motors produce high torque at lower rpm.

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#59
In reply to #58

Re: Compressed Air Engine Inquiry

02/04/2010 4:36 PM

This is the latest concept. i have taken everyones advice and located the motor within the rear wheel.

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#64
In reply to #59

Re: Compressed Air Engine Inquiry

02/16/2010 2:53 PM

Hi Eric,

Sorry to be so slow in getting back to you.

Your design looks nice, but appears to have the wrong steering geometry for stability. The two factors you should look into are rake and trail. There's loads of info on the web re the effect of these, but as a start you would want rake (angle from vertical of the steering axis) of about 28 degrees, and trail of about 4". This will give you handling slower than the typical sport bike. Just search for "rake and trail" and you will find zillions of articles.

You should be able to get the weight down to 250 lb, if your tanks are light, and if there is no battery, lights etc, etc. Total weight with 170 lb rider would then be 420 lb. With that weight, you'd need about 100 hp for a reasonably fast run (10 secondish).

Thus your air storage requirement would be 1000 hp-seconds (or about 750 kilowatt seconds). Look at 100 hp pneumatic motors for air consumption at various pressures to determine tank size. With a transmission-less motor, you will have very high torque at first and then less and less at you move down the track. You will therefore want a means for regulating pressure to keep torque at a level that is controllable at the beginning and to leave air for the end.

As you design this you may find that your tank needs to be larger, and that therefore the bike is heavier... and that therefore you need more air... making the tank bigger yet, etc. A certain amount of iteration is required.

Finding a lightweight 100 hp pneumatic motor may be tricky -- but that's what GlobalSpec is for.

Incidentally, within the mechanical limits of the motor, hp is proportional to the product of pressure and flow, with pressure translating to torque and flow translating to rpm. Look at the specs of several motors to get the feel for these trade-offs. If we assume your motor is 10" effective diameter at a piston or vane, and has 2 square inches of net surface to which air pressure is applied, then the force on that surface would be 1000# at 500 psi. That would be 2500 lb-in or about 200 lb-ft. If the wheel is 24" outside diameter, that translates to 200 lb tractive force. You can do the math, but that is in the ball park to accelerate your vehicle at the rate required at first, but not once aero drag starts to hold you back. But I picked numbers out of the "air". A larger reaction area or a higher pressure (and consequent faster air consumption) would change the calculation.

Here's a link to spec sheet for a 9.5 hp air motor. It is 72 lb -- far too heavy for a rear wheel, and only 1/10 the power required. It consumes loads of air. The charts will give you an idea of pressure and volume required for a motor of 1/10 the size you need. Obviously , the motor could be made lighter but the efficiency cannot be improved dramatically. This spec sheet is from Ferguson engineering, who sell air motors. Interestingly, they have a link at the bottom of their air motor page which takes you here.

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#65

Re: Compressed Air Engine Inquiry

04/15/2010 5:59 PM

Hello Everyone!

I just completed my thesis two days ago. I wanted to thank everyone for contributing to this thread. You can see the final design and model on my blog.

http://stafforddesign.blogspot.com/

comments are welcome. thanks again!

cheers

Eric stafford

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