Previous in Forum: interlock for compressor   Next in Forum: Calibrating Pressure Transmitters
Close
Close
Close
13 comments
Rate Comments: Nested
Anonymous Poster

Vibration in Centrifugal Compressor?

11/22/2009 1:53 AM

Hi,

I know that the vibration of rotating machines is measured with instruments like, Eddy current transducers, Accelerometers, etc.

I wonder if someone could tell me if it is being measured with Eddy Current Transducers, What would the permissible range of Radial Vibration be?

What is the normal vibratoin of a Centrifugal Compressor and which unit is it measured in? um or mils?

Thanks

Reply
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

Good Answers:

These comments received enough positive votes to make them "good answers".

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
2
Guru

Join Date: Aug 2007
Posts: 1790
Good Answers: 87
#1

Re: Vibration in Centrifugal Compressor?

11/22/2009 2:53 AM

Please do pick a unit you like. In the US typically mils pp are used. In countries that use SI units, then microns pp are used. I use both in my work. What country are you in?

A centrifugal compressor vibration should be low under normal circumstances. Perhaps 1 to 2 mils pp (25 to 50 micron pp). The higher the compressor speed the lower that vibration should be under normal conditions.

Permissible vibration is a function of speed and bearing clearance. A compressor running nominally 3000 to 5000 rpm should probably have alarms or shutdowns in the range of 3 to 4 mil pp (75 to 100 micron pp), assuming a bearing clearance of about 6 to 8 mil (150 to 200 micron).

A high speed machine like an air compressor that runs at 15000 to 25000 rpm would have much lower normal and permissible levels. 50% or less of the above.

The OEM operations and maintenance manual for the compressor should contain their recommended alarm and shutdown levels.

Reply Good Answer (Score 2)
Anonymous Poster
#2
In reply to #1

Re: Vibration in Centrifugal Compressor?

11/22/2009 3:20 AM

Thank you very much for the reply.

I was reading about 3300 vibrtion monitor, It has a dial where the vibraion rages from 0 to 4 mils pk-pk. I have a question regarding it, Is the the rane that the system can measure?

i.e:

What if we need to measure more vibration?

Will we need another designed vibration monitor for measuring higher vibrions more than 4 mils pk-pk?

Will the rest of system be same execpt the monitor?

How much vibration can it measure maximum?

By the way, I just saw another monitor having a greator limit up to 20 mils pk-pk. I suppose that it depend on the machine that how far can it go in vibration.

Final Question,

Can we measure the vibration being measured by the proximitor just by measuring the out put ac pk-pk voltage. I mean by deteming the pk and then RMS value of AC output from the proximitor, and then converting them into vibration according to the scale factor of the proximitor.

Thank indeed.

Reply
4
Guru

Join Date: Aug 2007
Posts: 1790
Good Answers: 87
#3
In reply to #2

Re: Vibration in Centrifugal Compressor?

11/22/2009 3:40 AM

The full scale range on the 3300 is adjustable. You pull out the card, flip the right dip switches on the mother board, and insert a new scale paper into the display and your 4 mil pp full scale range is now 20 mil pp full scale.

This process is detailed in the 3300 users manual.

The max the system can measure is a function of the probe not the monitor. Standard prox probes have an 80 mil linear range, so really the most a standard probe can handle is 40 mil pp. Compressor vibration should never be more that about 10 mil pp even in malfunction conditions.

Standard scale factor on a Bently prox probe is 200 mv/mil, so yes you can measure the ac voltage off the signal and apply this scale factor and arrive at an overall vibration amplitude in mils pp. Do not us the RMS value, as the unit is peak to peak. A standard volt meter will generally give you an rms value, and if the vibration is at a single frequency (running speed ususally) you can convert that to pp by multiplying by 2X 1.414, but most vibration is not single frequency so that does not work so well.

Best bet is to use an ocilloscope and measure the peak to peak value right off the time wave form.

Reply Good Answer (Score 4)
Anonymous Poster
#4
In reply to #3

Re: Vibration in Centrifugal Compressor?

11/22/2009 6:25 AM

Thanks for your reply.

I got a little confused here. Actually, I have asked a question similar to this one a month or two ago and got some answers and yours sounds good and more technicallly correct (As a multimeter will only measure rms value).

Please take a look at my previous question and answers to it here:

http://cr4.globalspec.com/thread/41993#newcomments

I did a little experiment using TK-3 and connected the proximitor, Ext. Cable and Probe. I mounted and adjusted the probe in such way that it would observe the edge of the round wobble plate, as I assumed that it would more vibration but I am still not sure I did correct. I got a Fluke DMM and it readout 0.837 vac.

Now I need to find out the vibration against the output.

1) If I follow the method you told (which seems correct) I get:

0.837*2.828= 2.367vac pk-pk

Since 1 volt equals 5 mils, 2.36*5= 11.835mils

2) If I follow the method answerd on my previous question, which says I need to convert it into rms value first, I get:

0.837/2= 0.4185pk*0.707=0.295vac rms

0.295*5=1.475mils

while the Tk-3's Manual says that its wobulator ranges from 50 μm to 254 μm (2 to 10 mils) peak-to-peak. However, it is nowhere mentioned how to increase or decrease the amplitude of the vibration it generates. What I observed was that the farther I moved probe from the centre of wobble plate, the higher the out was. I couldn't move the probe more farther from the centre of wobble plate as, It was already on the age.

Your method does make sense, since TK-3 will produce vibration of 2-10mils.

Please consider this.

Thank you for you help.

Reply
2
Anonymous Poster
#5
In reply to #4

Re: Vibration in Centrifugal Compressor?

11/22/2009 3:20 PM

Hi,

I don't know what the "normal" vibration should be, that's over my head we get the vibration alarm values from our mechanical engineer.We use mils P to P as measuring units.To make changes on the 3300 system(alarms,ranges etc.) as mentioned by Steve S. the module has to be pull out from the rack a little ways to get to the dip switches, my memory is terrible so I have to refer to the user's manual almost every time there is a change to be made which is rare.

  1. "got some answers and yours sounds good and more technically correct"
  2. "if I follow the method answered on my previous question,which says I need to convert it to rms value first"

I agree with number 1, Steve S. has some impressive credentials I am just the nuts and bolts man

number 2: your voltmeter reads rms voltage so there is no need to convert to rms first my friend you already have rms voltage in your meter.Please read my answer again, in that example we knew how many mils and PP voltage and we were trying to find rms voltage

the output of the proximitor is PP but your meter is only capable of reading rms or half of the wave, to read PP you will need to use an oscilloscope,I personally have never used an oscilloscope to figure out vibration.

If you have 0.837 ac rms voltage,(half wave)NO conversion needed, divided by the constant 0.707 equals 1.1838 multiplied by 2 (to get PP or FULL wave) equals 2.3676 ac Peak to Peak voltage, now let's convert it to mils,(1 mil equals 0.2 volts), 2.3676 divided by 0.2 equals 11.838 mils peak to peak vibration.

When using the Tk3 rotate the indicator until the probe is in the center of the wobble plate and set the probe at 10 vdc then switch your meter to ac, as you move the probe out away from the center towards the edge of the plate the vibration increases, lock it in anywhere between the center and the edge take the ac rms value showing on your meter and use the method I just described above to figured out how many mils of vibration you have.

If there is a certain value of mils you want to know what the rms voltage will be use the method I describe in the answer I gave you a while back.

Thank you and I hope I didn't confused you even more......take care

Reply Good Answer (Score 2)
5
Commentator

Join Date: Dec 2007
Location: texas
Posts: 92
Good Answers: 8
#6

Re: Vibration in Centrifugal Compressor?

11/22/2009 3:25 PM

HI,

reply number 5 was posted by me, I forgot to sign in .....Thank you

__________________
"The older I get -The better I was"
Reply Good Answer (Score 5)
Anonymous Poster
#13
In reply to #6

Re: Vibration in Centrifugal Compressor?

11/23/2009 10:06 AM

Hi Wrechpuller,

Sorry, I misread your previous answers, it is perfectly correct. Thank you, I couldn't have understood it without your help.

I need to ask more but not now, later.

Thank you very much!

Reply
Guru

Join Date: Aug 2007
Posts: 1790
Good Answers: 87
#7

Re: Vibration in Centrifugal Compressor?

11/22/2009 7:22 PM

1) If I follow the method you told (which seems correct) I get:

0.837*2.828= 2.367vac pk-pk

Since 1 volt equals 5 mils, 2.36*5= 11.835mils

Yes, you and wrench puller both have it right. Wrench puller told you correctly before as well.

A word of warning, the calibration goes a bit non linear at the edge of the disk, so be careful to keep the full diameter of the probe tip on the disk and away from the edge.

A second word of warning, the conversion above works only if the vibration is at a single frequency. If there is harmonic content then the conversion dividing by 0.707 or multiplying by 1.414 no longer is correct.

By the way wrench puller, thank you for your kind words, I think highly of your credentials as well.

Reply Score 1 for Good Answer
Anonymous Poster
#12
In reply to #7

Re: Vibration in Centrifugal Compressor?

11/23/2009 9:55 AM

Thank you very much.

Could you please describe a little about single and harmonic frequencies?, I'll study about it, though.

Reply
Anonymous Poster
#8

Re: Vibration in Centrifugal Compressor?

11/22/2009 9:43 PM

When I see some of the absolute drivel that gets good answers on this forum, I want to cry when I see answers like these from SteveS and Wrenchpuller getting no recognition. Good, clear and technically sound. Very sad.

I am going to have to sign on some time and correct this injustice.

Reply Score 1 for Good Answer
Anonymous Poster
#9
In reply to #8

Re: Vibration in Centrifugal Compressor?

11/23/2009 5:07 AM

Don't worry, I am a authorised GA man and will do the justice.

BTW: remember when some one called SS a sales man (or was it to some one else) ?

Reply
Anonymous Poster
#11
In reply to #9

Re: Vibration in Centrifugal Compressor?

11/23/2009 5:13 AM

Once more: as a guest can not edit my post .

Be like me, registered guest.

Contriburte as a guest, log in in injustice, and quickly log out after giving the GAs (and BAs ie bad answers or Off topics ) How is that for a starter ?

Reply Off Topic (Score 5)
Anonymous Poster
#10
In reply to #8

Re: Vibration in Centrifugal Compressor?

11/23/2009 5:10 AM

BTW I agrre with this part

When I see some of the absolute drivel

And had mentioned it several times but it continues. sad but true.

Reply
Reply to Forum Thread 13 comments

Good Answers:

These comments received enough positive votes to make them "good answers".

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Copy to Clipboard

Users who posted comments:

Anonymous Poster (9); Steve S. (3); wrenchpuller (1)

Previous in Forum: interlock for compressor   Next in Forum: Calibrating Pressure Transmitters

Advertisement