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Power-User

Join Date: Jan 2010
Location: BANGALORE, INDIA
Posts: 252
Good Answers: 5

100% Yield with lamination punching for electromagnetic chokes

03/01/2010 5:15 AM

I have seen many using U-T core laminations which have about 72% yield during punching. This results in more utilization of steel and also results in higher carbon foot print as a conseqeunce. Here is some sugegstion for improving punching yield. Hope it benefits someone and hope teh world as whole has smaller carbon emmissions.

ADVANTAGES OF J-I OR L-U DESIGN

  • 100% yield
  • Lesser steel consumption and smaller carbon foot print.
  • Smaller window has smaller average perimeter and hence lesser wire length, lesser wire resistance and lower wire losses.
  • Smaller window and hence suitable for copper wire too.
  • Simpler stamping pattern.
  • Simpler assembly effort on shop.
  • Can have near cubic dimension. Current design is always 6a x 4a. But with new design it will be 6a wide x any height (=x + 2a).
  • Winding window = can be any size (=x) x a.
  • Hence bigger winding window can also mean higher turns, lesser steel and lower costs.
  • Near cubic shape results in optimal combination for least overall losses = wire loss + steel loss.

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Pathfinder Tags: electrical General manufacturing mechanaical Stamping yield sustainable
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