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Output Voltage of AC to DC Converter

10/16/2010 9:04 AM

The input voltage of ac/dc converter is 405V, And the Output voltage should be 572.67V(1.414 * 405V). But instead it is showing 620v. Could u please explain what moght be the reason? Will it happen becaues of Noice or Harmonics?

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#1

Re: Output Voltage of AC to DC Converter

10/16/2010 11:01 AM

Smoothing capacitors. It is probably an unregulated power supply and you are probably measuring that output with no load. Put a rated load on it and then measure it again.

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#11
In reply to #1

Re: Output Voltage of AC to DC Converter

10/19/2010 3:12 AM

Find the attached Power Circuit diagrem of the machine. The input voltage of the Semo Drive is 405VAC and the Output Voltage is 620V. When we are giving power to the machine that time noice is coming. Also there is a very heigh magnetic flux appears near the machine. When the Drives are geting enabled that time noice also become very high. Please explain what type of preventive measure we have to take for avoiding this problems.

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#2

Re: Output Voltage of AC to DC Converter

10/16/2010 11:22 AM

in this i want to know why input is to multiply with 1.35 ,to get dc voltage pls send if u know dis..........

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#17
In reply to #2

Re: Output Voltage of AC to DC Converter

10/19/2010 3:22 AM

Find the attached Power Circuit diagrem of the machine. The input voltage of the Semo Drive is 405VAC and the Output Voltage is 620V. When we are giving power to the machine that time noice is coming. Also there is a very heigh magnetic flux appears near the machine. When the Drives are geting enabled that time noice also become very high. Please explain what type of preventive measure we have to take for avoiding this problems.

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#3

Re: Output Voltage of AC to DC Converter

10/16/2010 11:37 AM

It sounds like your AC to DC converter contains an under loaded transformer, but without a schematic this is complete speculation. The root of your problem could be from an error in measurement, clever fly-back implementation, a wave length reflection or even an additional voltage source that you don't know about. I do realize that you don't understand what is happening here so you cannot accurately describe your circuit. If you could describe it then you would likely understand what was happening and would not be asking for our help. If you do not have a formal schematic of the circuit, I recommend that you sketch one for yourself with nodal voltage measurements included. Next do a nodal analysis utilizing Kirchoff's laws.

Your input voltage of 405V is a lethal voltage. Be very careful.

If you do not know how to make a schematic, perform a nodal analysis, or understand Kirchoff's laws then you should put the meter down.

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#6
In reply to #3

Re: Output Voltage of AC to DC Converter

10/16/2010 5:19 PM

One thing I forgot to mention, you should also be careful what your meter is actually telling you. All meters should give RMS voltages in the AC setting for a pure sine wave, but unless the meter has a True RMS feature any other wave form could give you a misleading number.

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#10
In reply to #3

Re: Output Voltage of AC to DC Converter

10/19/2010 3:11 AM

Find the attached Power Circuit diagrem of the machine. The input voltage of the Semo Drive is 405VAC and the Output Voltage is 620V. When we are giving power to the machine that time noice is coming. Also there is a very heigh magnetic flux appears near the machine. When the Drives are geting enabled that time noice also become very high. Please explain what type of preventive measure we have to take for avoiding this problems.

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#18
In reply to #10

Re: Output Voltage of AC to DC Converter

10/19/2010 10:04 AM

First, you do not have to repeat yourself with every reply. Repeating yourself in this fashion implies incompetence.

Second, this appears to be a wiring distribution diagram and not a circuit schematic. At least that's what I'm guessing from the block pattern. I cannot read the text anywhere in this diagram. What is clear to me from the diagram you've posted is that you do not understand the idea of nodal analysis or Kirchoff's laws.

Please, put the meter down and defer to a qualified electrical technician, electrician, or electrical engineer at your facility. You are working with lethal voltages that probably have plenty of available current. Working on a system with this much available energy without a sound understanding of electric circuits puts everyone around you at risk.

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#4

Re: Output Voltage of AC to DC Converter

10/16/2010 12:11 PM

Quote Shiva "in this i want to know why input is to multiply with 1.35 ,to get dc voltage pls send if u know dis.........."

Quote from Wiki

Power and root mean square

The relationship between voltage and the power delivered is

where R represents a load resistance.

Rather than using instantaneous power, p(t), it is more practical to use a time averaged power (where the averaging is performed over any integer number of cycles). Therefore, AC voltage is often expressed as a root mean square (RMS) value, written as Vrms, because

For a sinusoidal voltage:

The factor is called the crest factor, which varies for different waveforms.

[edit] Example

To illustrate these concepts, consider a 230 V AC mains supply used in many countries around the world. It is so called because its root mean square value is 230 V. This means that the time-averaged power delivered is equivalent to the power delivered by a DC voltage of 230 V. To determine the peak voltage (amplitude), we can rearrange the above equation to:

For our 230 V AC, the peak voltage Vpeak is therefore , which is about 325 V. The peak-to-peak value of the 230 V AC is double that, at about 650 V.

Note that some countries use a frequency of 50 Hz, while others use a frequency of 60 Hz. The calculation to convert from RMS voltage to peak voltage is independent of the frequency

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#12
In reply to #4

Re: Output Voltage of AC to DC Converter

10/19/2010 3:14 AM

Find the attached Power Circuit diagrem of the machine. The input voltage of the Semo Drive is 405VAC and the Output Voltage is 620V. When we are giving power to the machine that time noice is coming. Also there is a very heigh magnetic flux appears near the machine. When the Drives are geting enabled that time noice also become very high. Please explain what type of preventive measure we have to take for avoiding this problems.

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#5

Re: Output Voltage of AC to DC Converter

10/16/2010 2:55 PM

For true sine wave, the ratio of the rms value (AC measured value) to the average value (DC measured value) is 1.11 (= π/2√2). This ratio is called form factor.

So, DC voltage = (AC voltage) / 1.11

If 405 VAC, single phase is converted to DC with full wave rectifier, the output should be approximately 405/1.11 = 364 V.

If it is a single phase half wave rectifier, the DC voltage will be half of it.

If it is a three phase full wave rectifier, the DC voltage will be 3 times (the sum of the average values of each of the phase).

However, there are many factors that may affect the output DC voltage, such as bridge full wave, center-tap full wave, half wave, internal transformer ratio (in most cases, a transformer is used within the rectifier), voltage regulation, ripple factor, Harmonics, filtering system etc.

I am not sure yours one is three phase half wave rectifier. In this case, the expected DC voltage is (405/1.11) x (1/2) x 3 = 547 V

Note: I assumed you measured the AC and DC voltage using the AC and DC voltmeter. If you used AC meter to measure the DC, you got the wrong value.

See these:

http://en.wikipedia.org/wiki/Form_factor_(electronics)

http://en.wikipedia.org/wiki/Rectifier

- MS

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#13
In reply to #5

Re: Output Voltage of AC to DC Converter

10/19/2010 3:16 AM

Find the attached Power Circuit diagrem of the machine. The input voltage of the Semo Drive is 405VAC and the Output Voltage is 620V. When we are giving power to the machine that time noice is coming. Also there is a very heigh magnetic flux appears near the machine. When the Drives are geting enabled that time noice also become very high. Please explain what type of preventive measure we have to take for avoiding this problems.

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#7

Re: Output Voltage of AC to DC Converter

10/17/2010 9:34 AM

I have to agree with 1 and 3 you are either measuring open circuit on an unregulated supply, using the incorrect meter setting, or an un calibrated / bad quality meter. you only need a tolerance of ten percent to take your reading to 620v and i have seen some meters as bad as 35% tolerance. check these things before you possibly go any further.

Good Health Dub.

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#14
In reply to #7

Re: Output Voltage of AC to DC Converter

10/19/2010 3:18 AM

Find the attached Power Circuit diagrem of the machine. The input voltage of the Semo Drive is 405VAC and the Output Voltage is 620V. When we are giving power to the machine that time noice is coming. Also there is a very heigh magnetic flux appears near the machine. When the Drives are geting enabled that time noice also become very high. Please explain what type of preventive measure we have to take for avoiding this problems.

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#8

Re: Output Voltage of AC to DC Converter

10/17/2010 2:18 PM

As many have already stated, this higher than expected voltage will go away with a load.

The first cause is that switching the power in the discharged (or partially charged) capacitor will create an inrush current followed by a voltage overshoot. This comes from the resonance of the source inductance and the capacitance and is "peak detected" by the diodes. Without a load, the discharge time can be long.

Later, if you still have the higher voltage, the probable cause is the boosting effect again caused by the source inductance, the diode rectifier, and the capacitor. The stray capacitance between the DC section and the source and certainly participate. This effect is not very strong. But without load, the capacitor voltage can rise significantly.

Finally, if you have a load that draw current in pulses with very little energy consumption, the DC bus can be boosted significantly.

Good luck and be careful. High voltages with high energy are dangerous. Capacitors explodes. Wear glasses...

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#15
In reply to #8

Re: Output Voltage of AC to DC Converter

10/19/2010 3:19 AM

Find the attached Power Circuit diagrem of the machine. The input voltage of the Semo Drive is 405VAC and the Output Voltage is 620V. When we are giving power to the machine that time noice is coming. Also there is a very heigh magnetic flux appears near the machine. When the Drives are geting enabled that time noice also become very high. Please explain what type of preventive measure we have to take for avoiding this problems.

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#19
In reply to #15

Re: Output Voltage of AC to DC Converter

10/19/2010 10:14 AM

Measure the current flowing into the various grounding conductors and even the metal supports for electrical components. It looks like you have a large ground leak or some sort of large imbalance. Check for shorts to ground. Be careful, parts that are supposed to be grounded might have potential. During the verification, double the machine grounding circuit just in case.

Good luck

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#9

Re: Output Voltage of AC to DC Converter

10/18/2010 12:06 AM

Put less than 3% load and measure again, you will get correct DC voltage!

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#16
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Re: Output Voltage of AC to DC Converter

10/19/2010 3:21 AM

Find the attached Power Circuit diagrem of the machine. The input voltage of the Semo Drive is 405VAC and the Output Voltage is 620V. When we are giving power to the machine that time noice is coming. Also there is a very heigh magnetic flux appears near the machine. When the Drives are geting enabled that time noice also become very high. Please explain what type of preventive measure we have to take for avoiding this problems.

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