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Electronic Switch

12/26/2010 5:05 PM

Hello All.

I have recently made a fan assembly from 2 computer fans, to act as an additional cooling system for a games console. The fans work on 12v (D.C), and there is a USB port on the console (5v D.C). I was thinking about using the USB port to turn the fans on. First I thought about using and or nand gates, but they only output a very small voltage. I also thought about using a transistor, but on the schematics I made up; the transistor kept being destroyed. Does anyone have any ideas for a viable solution which they think could work?

Thanks in advance,

Bondy.

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#1

Re: Electronic Switch

12/26/2010 5:14 PM

Those fans draw very little power. Check around the console for something 12v, and splice into that line.

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#2

Re: Electronic Switch

12/26/2010 5:23 PM

You can use a solid state relay.

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#3

Re: Electronic Switch

12/26/2010 5:34 PM

Can you sketch a circuit of what you're trying to do?

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#6
In reply to #3

Re: Electronic Switch

12/27/2010 4:50 AM

This is basically what I am trying. I would like the 5v from the USB port to power the relay so the 12v power supply is connected to the fans. My only thoughts are that using a relay, it will always be using some power? I also tried with an Op amp, linked straight from a USB port, using a 741 op amp. This still requires the 12v to power it though, and the op amp will only provide 10v to the fans. Am I going along the right tracks?

Cheers.

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#10
In reply to #6

Re: Electronic Switch

12/27/2010 11:00 AM

Here's a smaller, cheaper solid state relay than the one RDGRNR mentioned. A lot cheaper still would be an electromech. relay, e.g. this one. The current drawn from the USB 5V line by either would be pretty negligible.

The advantage of either approach is isolation - virtually nothing the fan supply could do would affect the games console (but you do not need and should not use a common connection between the USB 0V and the fan supply 0V).

A transistor would be even cheaper, and use even less power, but you'd lose the advantage of isolation.

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#4

Re: Electronic Switch

12/26/2010 5:54 PM

If you use a buck/boost switchmode regulator, like a LM2574, there is a ttl input on/off switch.

There are other Nat Semi simple switcher regulators which may be closer to your needs, use the "webench" to aid selection.

If you like you could add an optocoupler to isolate the USB port signals from the regulator.

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#5

Re: Electronic Switch

12/26/2010 6:49 PM

You probably forgot to provide a current path for the back EMF from the fans in your transistor circuit. Its a common mistake. You will get much better cooling if you find a way to provide 12V instead of 5V to power these fans. I suspect that it will be more than 5 times better because likely the power provides the magnetic field for both the rotor and the stator fields. If you have to use the USB port to power these fans then a 5V to 12V boost switching supply will be what you need.

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#7
In reply to #5

Re: Electronic Switch

12/27/2010 4:51 AM

Thank You. I am trying to use the 5v rail to "Switch on" the 12v supply to the fans, to aid the cooling.

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#8

Re: Electronic Switch

12/27/2010 9:15 AM

This relay would work. There are board mount models available. I use these for low batt alarm circuits. Cheap and bulletproof.

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#9

Re: Electronic Switch

12/27/2010 9:31 AM

This has worked for me, just make sure both power supply grounds are tied together

Regards

Yahlasit

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#11
In reply to #9

Re: Electronic Switch

12/27/2010 11:33 PM

Yahlasit, I like this , simple, inexpensive..

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#14
In reply to #9

Re: Electronic Switch

12/28/2010 3:40 AM

Thank you very much Yahlasit. The only modification I have made is to increase R1 to 20k, because on this model the transistor kept blowing. Shall set to work on making it now.

Thanks to everyone else too, lets just hope I don't blow the house

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#15
In reply to #14

Re: Electronic Switch

12/28/2010 6:14 AM

The reason why your transistor keeps blowing is not because of the base current supplied by the 5 V and resistor. It is because the motor is an inductive load, which produces a reverse voltage across the transistor when switched. The routine remedy is to put a reverse-biased diode in parallel with the motor. See http://www.rason.org/Projects/transwit/transwit.htm

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#12

Re: Electronic Switch

12/27/2010 11:43 PM

Most motherboards made for gaming have a thermal sensor port that turns a 12 volt connector on/off. Some may be proportional.

dig here. Your motherboard may be already equipped?

http://www.google.ca/#sclient=psy&hl=en&q=motherboard+%2Bthermistor&aq=&aqi=&aql=&oq=&gs_rfai=&pbx=1&psj=1&fp=2c0b2ef780091f9e

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#13

Re: Electronic Switch

12/28/2010 1:11 AM

Hello

You could use an Optoisolators - Transistor, Photovoltaic Output, that can turn the fans on, and also provide isolation between the 5V and the 12V supplies.
use a resistor to bias the led in the unit, and find one that can safety handle to current and the voltage being used, I would recommend that the handling voltage be at lest twice the supply voltage to handle any induction kick back

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#16

Re: Electronic Switch

12/28/2010 9:15 AM

Use a relay with a 5vdc coil.

Add a 12 volt power supply for the fans and wire it Normally Open to the relay.

When the relay gets the 5vdc signal from the usb power it will close sending 12vdc to the fan motors.

do not run your 12v fans from the 5vdc usb.

Cheers,

Tom

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#17

Re: Electronic Switch

12/28/2010 4:44 PM

Regards.

Already good replies there which are quite practical, but may I ask the purpose of controlling fans On/Off or something like speed of fans or or duty cycle of fans through USB port.

Of cource seems that you intend to use USB only for +5V for control, there will be some more power supplies in console.

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#18
In reply to #17

Re: Electronic Switch

12/29/2010 3:00 AM

Regards,

The purpose is to turn the fans on when the console is turned on. The fans would have a supply going to them which is only turned on when the console is on

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#19

Re: Electronic Switch

05/18/2011 7:30 AM

Check the current rating of the Transistor. I hope the peak current of the transistor selected is low than the required to drive the fan. Use a boost circuit to pickup the voltage & required current.

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Anonymous Poster (2); aurizon (1); baxterm (1); Bondy111 (4); Haajee (1); Hendrik (1); JohnDG (2); mike k (1); phph001 (1); RDGRNR (1); redfred (1); suryakumar (1); Tobugrynbak (1); Yahlasit (1)

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