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Permanent Magnet Generator - Fixed Load?

03/30/2011 6:30 PM

This is my first post, so please excuse my ignorance in this topic.

I have been doing some reading on electric generators. My question is with regards the permanent magnet generator. Wether it is AC or DC, I imagine it has an affect on the outcome.

I want to know what affects the amount of mechanical force needed to run a permanent magnet generator?

Is the generator limited by it's physical characteristics or parameteres?

If the "working load" or "demand" of the output of the generator is increased, does the necessary mechanical force also need to be increased to match?

I apologize if some of my questions are a bit general. In my reading on this topic I have not been able to find any information that answers these questions. I appreciate any responses.

Thank you!

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#1

Re: Permanent Magnet Generator - Fixed Load?

03/30/2011 7:02 PM

As the load or demand on the generator is increased, the torque supplied by the engine (or whatever is driving the generator) increases in proportion. The current (amps) also increases in proportion, and the fuel usage goes up approximately in proportion.

The maximum load that can be handled depends on both the engine parameters and the generator parameters. The engine has a maximum hp or mechanical kw rating, and the generator has maximum electrical kw and kva ratings, depending on the wire size of the windings, among other things.

Those are basic answers; there are further details that I'll set aside for now.

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#3
In reply to #1

Re: Permanent Magnet Generator - Fixed Load?

03/30/2011 7:17 PM

Thank you for your response. It was what I expected to hear, but hadn't read anywhere else yet.

My questions are actually pointed towards regenerative braking as well as another idea, but may have general applications. That is why I posted it here first.

If the mechanical force were the kenetic energy of a moving vehicle or possibly the strenuous effort of a man... Could you then slow down the vehicle more quickly or increase the work load on the man by applying a larger demand? Which of course is limited by the generator as well as the mechanical energy applied.

I believe this to be true according to your response, but would appreciate some confirmation or possibly an expanded view on this topic.

Thank you.

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#12
In reply to #3

Re: Permanent Magnet Generator - Fixed Load?

04/01/2011 6:51 AM

There is an article on regenerative braking in Wikipedia, with links out to other places.

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#11
In reply to #1

Re: Permanent Magnet Generator - Fixed Load?

04/01/2011 1:00 AM

A permanent magnet generator is efficient at high pf while at low pf ,supplying the same value of current, output(kw)will be less compared to engine rating.

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#2

Re: Permanent Magnet Generator - Fixed Load?

03/30/2011 7:10 PM

I want to know what affects the amount of mechanical force needed to run a permanent magnet generator? The amount of electrical energy it has to produce.

Is the generator limited by it's physical characteristics or parameteres? Of course.

If the "working load" or "demand" of the output of the generator is increased, does the necessary mechanical force also need to be increased to match? Yes, and then some. The generator isn't 100% efficient, so it'll take more power in to get the desired power increase out.

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#4
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Re: Permanent Magnet Generator - Fixed Load?

03/30/2011 7:21 PM

Lyn,

Thank you for pointing out the efficency of the generator as a factor. It is something i had not considered.

If you were using this generator to charge a bank of power cells would you most likely be able to control the "demand" via a current controller?

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#5
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Re: Permanent Magnet Generator - Fixed Load?

03/30/2011 7:44 PM

This, or something like it, would be a good idea.

When braking a car, if you hold the pedal down until coming to a complete stop, the car lurches roughly as it finally stops. By letting up about halfway on the brake just before fully stopping, the final stop is much smoother. By the same token, if you use regenerative braking to dump a fast charge into the batteries, you should also "back off" before fully stopping.

If you search on "regenerative braking" you can probably find several strategies that could be used.

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#6
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Re: Permanent Magnet Generator - Fixed Load?

03/30/2011 7:48 PM

Are you still talking about brakes?

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#7
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Re: Permanent Magnet Generator - Fixed Load?

03/30/2011 8:09 PM

Braking is just one application I have in mind with these questions. The other is geared towards human powered exercise machines where you can adjust the work load while collecting the expended effort in the form of electricity.

I understand these are two very different applications. I was just wondering if you could control it by means of the "demand" (current draw) being applied to the generator.

Further on this discussion: If your "demand" is a bank of power cells, would AC or DC be preffered for the generator?

Regenerative braking: I understand that AC motors can be more efficent than DC when it comes to EV applications. If I am using the same motor to work as a generator would AC still be the best choice? I understand that there would have to be a converter to feed it into a bank of power cells, which will lower the overall efficency of the system.

Exercise machine: Would a DC generator be the ideal choice in this application? I would not be using it as a motor and I imagine this would cut out the need of a converter.

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#8
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Re: Permanent Magnet Generator - Fixed Load?

03/30/2011 8:52 PM

http://scienceshareware.com/bicycle-generator-faq.htm#55AH-life

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#9
In reply to #7

Re: Permanent Magnet Generator - Fixed Load?

03/31/2011 12:43 AM

Regenerative braking: I understand that AC motors can be more efficent than DC when it comes to EV applications. If I am using the same motor to work as a generator would AC still be the best choice?

Either AC or permanent magnet DC motors work well for regen. AC motors are more efficient in larger sizes, and PMDC motors are generally more efficient in smaller sizes. Either one can be more than 90% efficient as a generator. You have to look at the specs and curves for each.

DC Series wound motors (as use in many hobby EVs) do not lend themselves to regen braking. Separately excited motors work well for regen.

Regen is a standard feature on many EV motor controllers.

Yes, you can use a generator as "resistance" in an exercise machine, and feeding the current produced into a variable load will cause the "resistance" to vary.

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#10

Re: Permanent Magnet Generator - Fixed Load?

03/31/2011 11:21 PM

All generators are AC. You have to modify the AC in some way (A bridge rectifier comes to mind) to change it into a more or less pulsing DC. The voltage is measurable, and in a permanent magnet generator, the voltage is "unregulated". Most of the complicated circuitry involving generators has to do with making that permanent magnet a little stronger or a little weaker as required, by making it into an electromagnet. A battery will have only one voltage....a permanent magnet generator will change its voltage depending on how fast the rotor is turning, and how severe the loading is.

I think you have some trouble with the concept of "load". A load on a generator is simply something which uses some amperage....you can change the draw by varying the load. Say, by adding more light bulbs or whatever into the circuit. (The load is measured in Ohms, a measure of Resistance.) The more light bulbs you connect into the output, the less resistance the generator will see, and the more amperage will flow, and the hotter the wires will get and the more the generator will slow down as it is loaded. Magnetic fields don't care about voltage, they only care about how many amps are flowing through them. The more amps, the stronger the magnetic field. And the more amperage flows through the load, the more the interacting magnetic fields will put the brakes on your rotor shaft.

There are tweaks to this explanation of course. Generators are normally cooled by fans which suck energy, and their wires often develop internal resistance losses, as well as iron hysteresis losses and diode threshold voltage losses, as well as counter e.m.f. effects which can be startling. But even with all these losses, a standard generator is remarkably efficient. In the range of 95 per cent conversion of horsepower to watts.

Its a good field to get into.

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#14
In reply to #10

Re: Permanent Magnet Generator - Fixed Load?

04/01/2011 1:45 PM

Just "keeping-it-real" here ... (having spent a few years at GE's DCMG Dep't at the Erie, PA plant, and subsequent years at an EASA rewind shop) ... (once upon a time "generator" referred to DC production and "alternator" referred to AC production)...

Re: "All generators are AC. You have to modify the AC in some way..."

This is incorrect. A couple good websites to explain differences would be:

Physclips ... and ... Wiki ...

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#15
In reply to #14

Re: Permanent Magnet Generator - Fixed Load?

04/01/2011 3:50 PM

Actually he is technically correct, what he neglected to explain is that a commutator is one of the devices that convert AC to DC........

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#17
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Re: Permanent Magnet Generator - Fixed Load?

04/02/2011 3:25 PM

What does this mean "keeping it real"?

My explanation was a little basic, but then I was not interested in a generator theory lecture, but rather, the little ohms law problem (that I felt) the OP faced. I didn't think I was factually in error, because, well, I didn't (and still don't) know that there were any permanent magnet generators that did not need to modify their AC output to get a DC output. This would normally be done by commutation or full wave rectification of course.

Thanks for setting me straight....I see that some linear motors are permanent magnet based, as are some rather exciting linear generators. All of which are extremely rare. I am surprised you would have run into them in a rewind shop. Generators which have alternating current in their rotors can produce DC when the speed is correct, but they are not permanent magnet rotor'd generators. So, um...I'll stand by my comment. Even a wave actuated variable stroke pm generator puts out the opposite polarity when the magnet comes back down the pipe.

Thanks for the links. None were for rotating electrical equipment which put out DC, all were for rotating electrical equipment which modified their output from AC to DC. Perhaps this link or this link may be useful as well. There is no doubt a great difference between a generator, an alternator and an AC generator, but they all require a magnetic field to cross a coil of wire....the movement by its nature creates AC.

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#18
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Re: Permanent Magnet Generator - Fixed Load?

04/02/2011 7:29 PM

I had to remove one of your "Off Topics", you are fully on topic to my mind.

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#19
In reply to #17

Re: Permanent Magnet Generator - Fixed Load?

04/02/2011 10:01 PM

JRaef is correct in saying that virtually all treadmills (etc) that supply resistance by loading a generator are PMDC. The DC generators in cars used until the 1960's have always been considered DC devices. These devices, when used in generating mode, are named for their output, (what you get at the terminals on the outside of the generator) and that output is slightly pulsed DC, not AC.

Engine driven DC welders have used DC generators for many decades. DC generator is a term that has a very long use, and most generally means a generator that has a commutator and brushes (and may have permanent magnets or wound separately excited field.) Commutators are associated with DC motors and generators.

So given that our OP is new to the function of motors and generators, I suspect that calling all generators AC might confuse him. For many decades motors and generators with commutators have been called DC. It probably has to do with the fact that the commutator is an integral part of the machine, whereas rectifiers can be, and ofter are outside the machine. Thus car alternators are still called alternators, even though the rectification has been moved to inside the unit, and what shows up at the terminals is DC.

In permanent magnet motors, the distinction is pretty clear: these work equally well as generators, and when spun in one direction produce DC in one polarity and when spun in the other produce DC in the opposite direction. Many people would find it hard to call such devices AC, I think.

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#20
In reply to #19

Re: Permanent Magnet Generator - Fixed Load?

04/03/2011 7:44 AM

I personally find it better for someone who is learning, to be told exactly how things work, both inside and outside the "black box".

Its the way I did my teaching many years ago and I was very proud of the standards my pupils achieved, both in the RN and later in business.......

So I shall not change.

Too many people today learn only the "black box" method, what comes out or goes in, but not what happens inside. These people simply cannot faultfind at all......

Sadly there are a lot of them around today due to such incomplete/rushed training......

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#21
In reply to #19

Re: Permanent Magnet Generator - Fixed Load?

04/03/2011 11:14 AM

If the OP wants to mess around any more with generation systems, he would do well to learn some basic electricity (which he seems to be doing by asking questions here). I applaud his quest....it is a complex field, full of difficult concepts. The habit of electrical practitioners to play fast and loose with terminology creates a barrier to understanding, and often scares outsiders away. Perhaps that is the point! Electricians who call a relay a contactor, and engine a "prime mover", and a signal wire a cable merely erect barriers.

My answer was intended to guide his further studies. I don't think it confused the issue at all. Did you really think it confused him?

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#22
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Re: Permanent Magnet Generator - Fixed Load?

04/03/2011 11:18 PM

Did you really think it confused him?

We'd have to ask him. But I certainly think it is potentially confusing to say that all generators are AC generators, given that the term "DC generator" has been used by well-educated electrical engineers for many decades. He came here correctly understanding that there are AC and DC generators. There are AC motors and DC motors; there are AC generators and DC generators. In the permanent magnet types the OP was writing about, motors and generators are exactly the same machines, and every PM motor acts as a generator simultaneously, as it is acting as a motor. (Thus, the self limiting speed/voltage relationship.)

Many people apparently do not understand the differences between AC and DC motors and between AC and DC generators. But simply calling all generators AC does not explain or elucidate the differences, it obfuscates. I'd say it is just plain wrong, because highly regarded companies have whole divisions devoted to designing and manufacturing DC generators.

Here is a paragraph from "All About Circuits" edited to eliminate the use of the term DC generator. (See: http://www.allaboutcircuits.com/vol_2/chpt_1/1.html I think that you will see that it becomes non-sensical:

  1. While DC AC generators work on the same general principle of electromagnetic induction, their construction is not as simple as their AC counterparts. With a DC AC generator, the coil of wire is mounted in the shaft where the magnet is on the AC alternator, and electrical connections are made to this spinning coil via stationary carbon "brushes" contacting copper strips on the rotating shaft. All this is necessary to switch the coil's changing output polarity to the external circuit so the external circuit sees a constant polarity: Figure below

Perhaps it is only a US EE thing, but here, DC generator has a meaning different than AC generator. Here, a generator is not simply a wire moving in a magnetic field, it is what we call an electric machine, and includes, in the case of a DC generator, a stationary field coil or permanent magnet field, and a rotor with windings connected to commutator bars. That machine is much different that an AC machine. JRaef's understanding (that DC generators are different than AC generators) is typical usage for US EE's.

While it is true that the power supply in a typically PC has AC flowing in some of its parts, it can correctly be called a DC power supply, because, like a generator, it is named for its output.

I do not find the Wikipedia description of prime mover to be incorrect. ("In engineering, a prime mover is an engine that converts fuel to useful work.[1] In locomotives, the prime mover is thus the source of power for its propulsion.[2] The term is generally used when discussing any locomotive powered by an internal combustion engine. The term is also applied to engine-generator sets, where the engine is termed the prime mover, as distinct from the generator.") I have certainly called an engine a prime mover (in both locomotives and in hydraulic machines in which the engine is the prime mover for the hydraulic system). Why do you believe that an engine cannot be called a prime mover? What barrier is erected by this usage?

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#23
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Re: Permanent Magnet Generator - Fixed Load?

04/04/2011 8:08 AM

All permanent magnet generators put out AC. The AC has to be modified to create DC.

If it is done inside the machine...they call it a DC generator. If it is done outside the machine they call it an alternator.

Your own wiki links say this.

Why do you dispute this? The only exceptions are linear generators, which are actually nothing more than linear motors being placed into a braking mode. Exciting technology for maglev vehicles, but beyond the scope of this forum thread.

I asked the OP if this was confusing him. He did not answer me. I suspect that English is not his first language, in which case we have to tread VERY carefully with regards to terminology. I also suspect that he has moved on, hopefully with a better understanding of how to apply this ancient technology. I truly and sincerly hope it was not because I confused him.

You seem to seizing on a part of my explanation which was not even the main point of the post. And spending a large number of minutes in explanations which are mostly beside the point, but admittedly hard to find fault with. What was my point about the term "prime mover? Well, did you not read my post before replying? In that off topic post, I objected to the plethora of terms which meant the same thing, which result in obfuscation. Cables versus wires...contactors versus relays, that sort of thing. I am trying to remember the last time I bought a car and asked the salesman "so dude, what is the wattage in that prime mover?" Um....nope... come to think of it, I never have.. and I think the salesman would have been right to have the blank look on his face that our OP has now!

If I have confused the OP, then I truly regret it. You..I cannot confuse, because you clearly know it all.

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#24
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Re: Permanent Magnet Generator - Fixed Load?

04/04/2011 9:56 AM

What was my point about the term "prime mover? Well, did you not read my post before replying? In that off topic post, I objected to the plethora of terms which meant the same thing, which result in obfuscation.

Obviously I read your post, because your post is the first in which the term "prime mover" is mentioned in this thread. Your first post does not make the point that you are trying to make now, and can easily be interpreted to make the opposite point (which is how I interpreted it): namely that more precise language, not less precise, should be used. For electricians, a relay and contactor are not the same thing, and if you use the terms interchangeably, you are using the terms in an incorrect, confusing way. Prime mover does not mean "engine", but a prime mover can be an engine -- you should not use the terms interchangeably.

All permanent magnet generators put out AC.

That is not merely confusing; it is just plain wrong. Why on earth do you think the term "DC generator" is widely and commonly used? DC generator does not "put out" AC. Said in an equivalent way, A DC generator does not have an AC output. It is the output, (not the internal circulation) that defines a generator. Even the internal circulation is not AC in any significant sense, because alternating current suggests the there is a complete circuit, and there is not a complete circuit for the coils or bars not connected to the load (via the commutator and brushes) at any instant.

An automotive "alternator" is still called an alternator (even when the electronics that rectify and regulate are built in) because as a machine it produces AC, which is subsequently rectified to DC. The term enables a meaningful distinction to be made between that type of machine and a the "generators" (commutator equipped, stationary field) that were used until the 1960's. They have different output curves, different mechanisms, different support circuit requirements.

You..I cannot confuse, because you clearly know it all.

Correct.

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#25
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Re: Permanent Magnet Generator - Fixed Load?

04/04/2011 11:33 AM

Clearly we are on different planets.

I will simply say...

What-ever

And withdraw from this thread.

Good afternoon sir.

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#26
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Re: Permanent Magnet Generator - Fixed Load?

04/04/2011 12:09 PM

A car alternator does allow us to distinguish between the old dynamos and the modern version of it, but if I follow your arguments fully, it should still be called a dynamo or generator as it puts out DC......certainly (according to you yourself) its wrong to call it an alternator!!!

If you stand by the alternator name for ithe modern car generator, then Yousef's statement about all producing AC till converted (inside or outside the unit) is then correct!!!

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#13

Re: Permanent Magnet Generator - Fixed Load?

04/01/2011 7:08 AM

If you have a choice, whether motor or generator (especially if being used mainly outside), try to stay "brushless". Its an extra point of wear that with careful design can often be avoided.....

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#16

Re: Permanent Magnet Generator - Fixed Load?

04/01/2011 8:19 PM

mwdepaolo

Electric and hybrid vehicles all use regenerative braking as a way to recapture energy.

Most treadmills are now using what are called "4 quadrant" PMDC drives and motors to provide the resistance against the runner's exertion. 4 quadrant means the drive is capable of motoring in either direction (quadrants 1 and 3) and braking in either direction (quadrants 2 and 4).

It could also now be done with AC drives and motors, but the package is too expensive for small HP applications compared to PMDC.

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