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Rooftop HVAC Economizers - When Are They Worth It?

07/22/2011 12:15 PM

Does anybody know of any reliable data on the reduction of costs of air conditioning with and without an operating economizer?

Rooftop economizers are expensive to repair.

The science is good - closing off outside air when the enthalpy is high.

But is it worth it? Of course, they are more efficient in some locations than others, and more during some years than others.

I wonder if any legitimate research has been done logging sufficient data to verify the benefit of an economizer. Anybody know?

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#1

Re: Rooftop HVAC Economizers - When Are They Worth It?

07/22/2011 3:07 PM
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#7
In reply to #1

Re: Rooftop HVAC Economizers - When Are They Worth It?

07/25/2011 4:33 PM

I haven't got to making the Honeywell program work but will.

There are so many variables, and the variables vary in nature with each installation.

I think eventually most will agree economizers are overrated, except in certain locations, and many if not most locations their use without significant advantage.

This is another opportunity for a complex, time-consuming data logging-analysis project.

Thanks

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#2

Re: Rooftop HVAC Economizers - When Are They Worth It?

07/22/2011 10:50 PM

In reality, the air-side economizer is NOT intended to shut off outside air when humidity is high. Codes determine the absolute MINIMUM amount of outside air that MUST be introduced into the space any time it is occupied.

What air-side economizers do is to select the air stream that has the LOWEST total heat content- very often the one with the lowest humidity content, but not always. The economizer measures ENTHALPY- based on as set of values programmed into it. Those values have been determined from extensive research comparing the heat content of air streams at a very wide range of temperatures and a wide range of humidity content (expressed as grains of moisture per pound of dry air using US terms).

When the system operates, it starts out with the minimum OA flow rate, then- IF THE SYSTEM IS IN THE COOLING MODE- it makes a selection of which airstream has the lowest enthalpy. The economizer then switches to that air stream TOTALLY.

The only factor that MIGHT impact the amount of outside air selected is if the temperature of the outdoor air is below the programmed supply air temperature. If that occurs, then a secondary control will override the economizer control to mix the air so that the entering air is essentially equal to the programmed supply air temperature. Other than that- the economizer controls which type of air enters the cooling system coils- 100% outdoor air or a mixture of code minimum outdoor air and return air from the site.

Because of this lowest-enthalpy selection process, any properly operating economizer will ALWAYS result in lower operating costs because the least amount of cooling energy will be used at all times.

The biggest problem with enthalpy economizers is that their sensors sometimes get fouled or dirt covered and they do not work as planned. Periodic observation of the sensors, and making sure that they are properly cleaned and calibrated will yield significant savings for many years to come.

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#3
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Re: Rooftop HVAC Economizers - When Are They Worth It?

07/23/2011 12:01 PM

I actually disagree with a number of things you said. I would agree if you were strictly talking about older package systems. Many of your points do not apply to current code for DDC based systems using a VOC or CO2 sensor. IAQ (indoor air quality) has changed code entirely. There are many many systems that do not introduce any make up during a cooling cycle. Their "minimum" new air setting is zero.

You also never mentioned "power exhaust" in your argument. You can't simply measure enthalpy and decide which "stream" to use. If the outside air meets the inputs of the economizer you have to exhaust some of the building air and replace that air with "new" air. By simply turning off the mechanical air and opening an economizer you will get very little cooling if you do not exhaust some of the existing air from the space. Any energy saving projection has to include the wattage drawn by these fans as well as the machines blower.

I also would point out that most modern economizers are quite adjustable. They don't come preset to a fixed a point. So identical machines on the same building can be set up to 2 entirely different "programs". These can be field adjusted endlessly to meet customer demands.

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#4
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Re: Rooftop HVAC Economizers - When Are They Worth It?

07/23/2011 3:01 PM

You are totally correct regarding "new" technologies that monitor CO2 and/or VOC content of the interior air- BUT the action of ANY economizer is still driven by selection of the air stream with the lowest enthalpy to be cooled.

Regarding the need for "power" exhaust, since the intake of the system is directly connected to the outside air and virtually all systems with economizers have dampers that are used to select return air or outside air, those systems also have dampers ahead of the return/outside air damper set that open to some form of exhaust duct. The building becomes slightly pressurized- usually a good thing when trying to maintain an interior conditioning- but ALL of the "excess" return air will be exhausted without the need for an powered exhaust.

Additionally, IF the system is designed as a Variable Air Volume supply, the exhaust fan would also need to be a VAV system, adding further to the installed cost.

My primary discussion was related to the FUNCTION of an economizer system, not on the miscellaneous accessories. By the way, even IF the system was designed with an exhaust fan, the relatively small added wattage used would be dwarfed by the amount of power being saved by shutting down or reducing the load on the cooling system.

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#5
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Re: Rooftop HVAC Economizers - When Are They Worth It?

07/25/2011 10:35 AM

you guys are both awesome, and ga to both! You have both managed to teach a course in this, that I couldn't understand that well in my 2 week hvac course. well done. I think you should team up to write hvac technical books and training materials! seriously.

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#6
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Re: Rooftop HVAC Economizers - When Are They Worth It?

07/25/2011 4:21 PM

Thanks Chris

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Re: Rooftop HVAC Economizers - When Are They Worth It?

07/25/2011 8:01 PM

Thanks as well. I was away for a while.

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#8
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Re: Rooftop HVAC Economizers - When Are They Worth It?

07/25/2011 4:42 PM

Your answer is good for the theory of air-side economizers, and I give you a GA.

However, most if not too much of America - meaning nearly all light commercial has rooftops which in my experience have only rooftop package units with thermostat control and no VOC or CO2 sensors. In time that may change, I know, but not without significant expense, and getting the General Contractors and Architects to go along with the state of the art is difficult.

It is the repair of rooftop package unit economizers that I ask. It seems the best course of action, and sometimes only acceptable with respect to energy conservation is to close the outside air and walk away.

It is not right to charge a customer for repairing something and tell him he will get his money back when he never will.

In addition, cannot think of a time when a commercial space had a chronic air quality problem.

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#9
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Re: Rooftop HVAC Economizers - When Are They Worth It?

07/25/2011 5:24 PM

I get what you're saying. But DDC is here to stay. Even smaller buildings (non high or mid rise) are being designed with DDC and economizer controls. Code and the "green fad" are dictating it now.

Re: Current rooftop package equipment. Again, I understand your point. I would add that a great number of techs don't understand how to set one up properly. If it isn't set up correctly the savings wont be realized. I'd also say that if the customer is located in a traditionally humid area they would probably only see a handful of days a year of operation. There are charts available that show by region where you can expect the best results. Desert and mountain areas often have dry air that really fits the bill. Coastal rarely does.

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#11

Re: Rooftop HVAC Economizers - When Are They Worth It?

07/17/2013 9:15 AM

Economizers in good repair save about 10% annually in energy costs.

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#12
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Re: Rooftop HVAC Economizers - When Are They Worth It?

07/17/2013 1:00 PM

Finally, a number!

From this I need to determine how many hours a rooftop runs (in Minnesota), and how much it costs per hour to run.

Then compare the cost of repairs against the savings by having an economizer.

Actually, some sort of totalizer data based on daily OA enthalpy should be used.

Finally, I am sure that maintenance and use of a working economizer will not be cost effective for the user, but an argument can be made that it "is the right thing to do", even though few others do.

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