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Associate

Join Date: Jan 2009
Posts: 43

Wire Size and Type

08/14/2011 10:22 PM

I am running a 35 foot line to feed a rectifier. It is a 250 volt AC single phase 30 amp unit. It is designed for 0-6 volt DC / 300 amp output. It will run on a continuous basis.

I am wondering what size and type of wire to install from the utility box to the rectifier? Also, are there any other considerations I need to address?

Thanks

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#1

Re: Wire Size and Type

08/14/2011 11:09 PM

I'm guessing there a step-down transformer on the AC side of the rectifier.

By the wire-current charts, #8 gauge should not give you any problems on the line side for the distance your going. Just get the appropriate cable insulation for the environment.

The output side I would look at heavy welding cables.

Other considerations, proper sized circuit breaker, proper connections "direct wiring" or "correct electrical plugs/sockets for use", grounding, proper insulating/jack protection of cable unless run in conduit.

Without more info on your setup/needs these are only best practice guides I can think of for now. Others on here may add to this.

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#2

Re: Wire Size and Type

08/15/2011 4:14 AM

All the consideration needed is contained within British Standard 7671.

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#3

Re: Wire Size and Type

08/15/2011 9:14 PM

Thanks, that's just what I needed to know. I appreciate the response.

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Power-User

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#4

Re: Wire Size and Type

08/16/2011 2:20 PM

Good morning,

Refer to NEC Section 350.15 for conductor size and ampacity ratings.

Pay careful attention to the different ampacity rating for different types of conductor insulation, stranded or solid configuration, copper or aluminum, number/quantity of conductors and whether the conductors are in a cable, raceway, or free air.

Example:

On the primary power side the nominal size for copper at 30 amps would be size 10AWG. (Depending on insulation type chosen)

On the secondary power side the nominal size for copper at 300 amps would be 300 kcmil. (Depending on insulation type chosen)

Also: Depending on the rectifier configuration and controls, be careful that whatever you connect the primary source to is not sensitive to noise impingement. If the rectifier does not have proper harmonic frequency and other generated noise filtering capability, the signals induced/injected back into your primary power circuit can cause severe disruption and/or damage to any digital or solid state controls equipment connected to that power supply.

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#5
In reply to #4

Re: Wire Size and Type

08/16/2011 5:56 PM

Thanks, good info.

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