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Location: Durban, South Africa
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Laser Cutting of 0.15mm Thick Aluminum Foil - High Speed

08/31/2011 3:44 AM

Hi

Can anyone tell me if there is laser cutting technology that can be used on one of our machines

I would like to upgrade from mechanical to laser if possible

I need to cut over a distance of 450mm at a speed of 1000mm/sec

Aluminium foil is max 0.15mm in thickness and 0.08mm for other products

Is technology on planet earth there yet ?

we use a high speed circular blade at present

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#1

Re: Laser cutting of 0.15mm thick aluminum foil -high speed

08/31/2011 3:47 AM

I think so. It can also be done with water jet or plasma.

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#2
In reply to #1

Re: Laser cutting of 0.15mm thick aluminum foil -high speed

08/31/2011 6:45 AM

I am all ears...where can I get quotes ...very keen on this

I am in South Africa, province of KwaZulu Natal

Thank you for your input, appreciated

Gavin

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#3
In reply to #2

Re: Laser cutting of 0.15mm thick aluminum foil -high speed

08/31/2011 8:13 AM
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#4
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Re: Laser cutting of 0.15mm thick aluminum foil -high speed

08/31/2011 8:55 AM

APPRECIATED .. Thank you

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#5

Re: Laser Cutting of 0.15mm Thick Aluminum Foil - High Speed

09/01/2011 3:29 AM

This does not sound that difficult to do.

Lasers that I have used in the past are from Preco Inc. and Trumpf. I am not sure if they have anything in South Africa but I am sure they would have a solution for what you need.

The only challange would be the speed you are needing. If what you are cutting is in reel form then the laser beam could be stationary and only turn on when the material feeds.

If you are requiring a cut across the feed direction of the material then the laser beam would need to move either by the cutting head moving or having deflecting mirrors. The deflecting mirrors would allow for a faster cut but would require additional components in the optic system.

Another thing to remember is that alluminium is quite reflective to lasers and could leave burring on the cut edge if no assist gasses are used. But I do not have experience cutting alluminium this thin. Most of what I have cut was 1mm-6mm thick alluminium and steel and various thicknesses of PET's.

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#6
In reply to #5

Re: Laser Cutting of 0.15mm Thick Aluminum Foil - High Speed

09/01/2011 3:59 AM

Thank you so much Aarrus75.. appreciated

It is a cross-cut scenario and the head would have to traverse to and fro

I will most certianly be contacting Prefco Inc and Trumpf

Your input is treasured

Thanks

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#7
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Re: Laser Cutting of 0.15mm Thick Aluminum Foil - High Speed

09/01/2011 4:16 AM

HI Eagle888

I have been using Preco lasers for about 15 years and have found the equipment and their support to always be excellent. The machines we use are mainly for PET and other thin material cutting.

Just be warned they are not cheap but they are reliable. We are still using systems that were purchased 10-15 years ago.

My experience with the Trumpf systems is a bit more limited to cutting thick metals.

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#9
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Re: Laser Cutting of 0.15mm Thick Aluminum Foil - High Speed

09/01/2011 6:40 AM

Again, Thanks a million

WOW, this Forum is packed with amazing humanbeings

appreciated

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#8

Re: Laser Cutting of 0.15mm Thick Aluminum Foil - High Speed

09/01/2011 4:20 AM

We have tried getting thin material (0.25-0.5mm) cut on a number of the commercial lasers & the cut is often quite rough compared to the thickness of material. We have had success using a UK company called Tannlin whose core market is cutting foil stencils for PCB masks. They also supply laser cutting systems, they don't mention the speed in their spec but the machines are optimised for cutting 0.02-1.0mm material. Might be worth dropping them an e-mail.

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#10
In reply to #8

Re: Laser Cutting of 0.15mm Thick Aluminum Foil - High Speed

09/01/2011 7:35 AM

Thanks a million Nigh .... appreciated. Will get cracking straight away

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#11
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Re: Laser Cutting of 0.15mm Thick Aluminum Foil - High Speed

09/01/2011 7:56 AM

Email done and dusted ...I eagerly await their response...hope they can service us here on the tip of Africa... East Coast...KwaZulu Natal...the last British outpost

Cheers

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#12
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Re: Laser Cutting of 0.15mm Thick Aluminum Foil - High Speed

09/06/2011 3:42 AM

Tannlin are onto my project...samples being shipped to them to run trials

Thank you Nigh

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#13
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Re: Laser Cutting of 0.15mm Thick Aluminum Foil - High Speed

09/12/2011 5:06 AM

Glad to help, I found them very easy to talk to. Hope it works out for you.

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