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How to Calculate Slope (Degree) to Convey Plastics Pellet

09/14/2011 2:26 AM

I've given a project to install a pellet cooler between pellet cutter and pellet classifier. The problem is, I've to install connection part between the machines, the part should have slope, which can convey the pellet by itself without assisted by other force. What should I know?

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#1

Re: How to calculate slope(degree) to convey plastics pellet

09/14/2011 2:30 AM

You should know gravity. That's what makes things go down.

Gravitation - Wikipedia, the free encyclopedia

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#2

Re: How to calculate slope(degree) to convey plastics pellet

09/14/2011 3:26 AM

Hi wmhazim,

There is a saying "Suck it and see". It means Try it and see if it works. You will need to set up a chute to the dimensions of the job and try some pellets. If it turns out too shallow an angle to allow the pellets to move you will need to devise a way to shake or vibrate the chute.

Best of luck,

John

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#4
In reply to #2

Re: How to calculate slope(degree) to convey plastics pellet

09/14/2011 6:00 AM

GA. To add a little. Required angle for gravity flow is to be determined for worst case senerio like more moisture content in pallets, which may offer more resistance to flow otherwise add 5 degrees more over determined slope.

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#3

Re: How to calculate slope(degree) to convey plastics pellet

09/14/2011 5:51 AM

Take a bucket of the pellets and pour them out onto a single pile on the floor.

Measure the angle of the pile (that is the "angle of repose").

Now add 10degrees (safety factor) and use that as the minimum angle of slope for the chutes.

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#5
In reply to #3

Re: How to calculate slope(degree) to convey plastics pellet

09/14/2011 11:52 AM

took the words right out of my mouth!

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#6
In reply to #3

Re: How to calculate slope(degree) to convey plastics pellet

09/14/2011 4:59 PM

I've never heard of that technique before, but it makes perfect sense.

I'll add a GA for you. Nicely done, and congratulations on becoming a CR4 Guru!

Das Boot is for you!

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#7
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Re: How to calculate slope(degree) to convey plastics pellet

09/14/2011 7:27 PM

Never would have thought of that, Great answer!

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#8
In reply to #3

Re: How to calculate slope(degree) to convey plastics pellet

09/14/2011 11:00 PM

The angle of repose is determined, to a great extent, to the shape of the articles. Whereas the slope that they will slide on is determined by co-efficients of friction unless the pellets are spherical or close to it.

So the angle of repose will not necessarily give you an answer.

As someone suggested, you can theorise to your heart's content but sooner or later you must suck it and see.

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#10
In reply to #3

Re: How to calculate slope(degree) to convey plastics pellet

09/15/2011 5:02 AM

Hi PennPiper,

Add my congratulations on reaching GURU.

Best regards,

John

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#9

Re: How to Calculate Slope (Degree) to Convey Plastics Pellet

09/15/2011 4:45 AM

If there is a reason for the items not travelling down the slope, flattish sides,
friction, low mass, whatever.. you could give them additional impetus by letting
them free fall for a short distance before landing on and using your slope?

Then you could angle the slope to ensure that the momentum they have acquired
is just enough to reach their destination? This may shorten the required slope?

Hope this helps. jt.

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#11

Re: How to Calculate Slope (Degree) to Convey Plastics Pellet

09/15/2011 9:50 PM

What we need to know to more fully understand your application would be greatly helped by one or more photos, one or more diagrams, and at least two more bits of information, in order to get an idea of about how much slope is involved...

1. About how far downward do the pellets have available to directly travel to the pellet classifier? ( i.e.: /\y = ? )

2. About how far laterally do the pellets have available to directly travel to the pellet classifier? ( i.e.: /\x = ? )

3. The net available slope, in percent, would then equal: 100% x ( /\y / /\x )

Consideration of relevant technical details, like whether the pellets come out of cutting hot enough to stick together and thereby possibly foul the flow, etc., would then be taken into account, and addressed effectively.

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