Login | Register
The Engineer's Place for News and Discussion®

Previous in Forum: About Servo Motors   Next in Forum: Tap Changer on Transformer
Close

Comments Format:






Close

Subscribe to Discussion:

CR4 allows you to "subscribe" to a discussion
so that you can be notified of new comments to
the discussion via email.

Close

Rating Vote:







23 comments
Participant

Join Date: Mar 2012
Posts: 3

How Heavy Does a Flywheel Need to Be to Turn a Generator For an Hour?

03/02/2012 12:19 AM

How heavy does a flywheel need to be to turn at a slow speed (100 rpm) in order to turn a generator for an hour at 2500 rpm's?

Register to Reply
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

Comments rated to be Good Answers:

These comments received enough positive ratings to make them "good answers".

Comments rated to be "almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, rate them!
2
Guru
Australia - Member - New Member

Join Date: Feb 2008
Location: Australia
Posts: 1216
Good Answers: 136
#1

Re: How heavy does a flywheel need to be to turn a generator for an hour?

03/02/2012 12:40 AM

Welcome to the forum Chuck.

In a soft way, I'll try to say that your question has no valid answer. Even if there were no friction to slow down the system, once you start taking energy from the generator, the flywheel (and generator) will begin to slow down.

There is another area you need to research as well. Look up flywheels and you will find that it's not just how heavy they are, but whether the mass is at the outer edge (like a bicycle wheel) or evenly distributed (like a disk cut from a flat sheet of metal).

I am sure that others here will give you links to specific sites where you can add to your body of knowledge on flywheels and such. I wish you well.

__________________
Just an Engineer from the land down under.
Register to Reply Good Answer (Score 2)
Power-User

Join Date: Dec 2008
Location: Australia
Posts: 132
Good Answers: 20
#2

Re: How heavy does a flywheel need to be to turn a generator for an hour?

03/02/2012 12:56 AM

And to add further explantaion, the weight of the flywheel (and as mentioned the mass distribution) with the rpm, gives the momentum of the flywheel. And the momentum gives us how much energy it has stored.

The transfer of this stored energy to electricity through the generator, depends on the size of the generator and the efficiency of the generator (at various rpm - as mentioned the rpm will slow as the energy stored in the flywheel reduces).

So in the perfect world, the mechanical energy in, will equal the electrical energy out, allowing for efficieny losses in the generator and in the mechanical transfer of the energy to the generator.

My advice; start with how much energy you need (ie how many kW?) Then size the generator, and obtain the efficiency / rpm curve. Then you can calculate the energy requirements of the generator to achieve the outputs you need.

Hope this helps,

Anthony

Register to Reply
Participant

Join Date: Mar 2012
Posts: 3
#3
In reply to #2

Re: How heavy does a flywheel need to be to turn a generator for an hour?

03/02/2012 1:13 AM

Thanks for the start. To be a little more clear, I have a 7kw portable generator that I would like to run off a flywheel instead of the motor. I am aware of the dangers of high speed failures so I would like to turn the flywheel at lower speeds thus the heavy weight The generator came with a 5 hp motor that no longer works and the little boy in me wants to see if I can get it to produce 7 kw for one hour using a flywheel.

Register to Reply
Guru

Join Date: Mar 2007
Location: at the beach in Florida
Posts: 5433
Good Answers: 266
#4
In reply to #3

Re: How heavy does a flywheel need to be to turn a generator for an hour?

03/02/2012 1:42 AM

The speed would be in a curve, the flywheel under no load would begin to slow on its own once the force driving it was removed.....a generator generally speaking, must be run at a constant speed to be useful, unless you are storing the energy say for instance in a battery...A 7kw generator would require about 12hp, this would require a force of 12 x 550 ft·lbf/s = 6600 ft·lbf/s.... this would take a flywheel that weighed several million tons....

__________________
The relentless pursuit of pacification....
Register to Reply Score 1 for Good Answer
Guru
Hobbies - Automotive Performance - New Member Popular Science - Weaponology - New Member

Join Date: Oct 2008
Location: 34° 34' 21.60" N, 92° 55' 42.28" W
Posts: 20900
Good Answers: 783
#8
In reply to #4

Re: How heavy does a flywheel need to be to turn a generator for an hour?

03/02/2012 9:11 AM

His 7 kw generator came with a 5 HP engine. Something doesn't compute.

__________________
Luck comes and goes. Skill is forever. Intelligence either is, or it ain't. lyn
Register to Reply
Guru
Popular Science - Evolution - New Member Popular Science - Weaponology - New Member

Join Date: May 2006
Location: The 'Space Coast', USA
Posts: 7429
Good Answers: 565
#9
In reply to #8

Re: How heavy does a flywheel need to be to turn a generator for an hour?

03/02/2012 9:12 AM

Is that under continuous load or just peak load?

Register to Reply
Guru
Hobbies - Automotive Performance - New Member Popular Science - Weaponology - New Member

Join Date: Oct 2008
Location: 34° 34' 21.60" N, 92° 55' 42.28" W
Posts: 20900
Good Answers: 783
#10
In reply to #9

Re: How heavy does a flywheel need to be to turn a generator for an hour?

03/02/2012 9:20 AM

Point taken.

However the OP wants 7kw continuous, I believe. Or, at least he's under the impression that his generator is capable of this.

A tall order for a 100RPM flywheel in either case.

__________________
Luck comes and goes. Skill is forever. Intelligence either is, or it ain't. lyn
Register to Reply
Guru
Popular Science - Evolution - New Member Popular Science - Weaponology - New Member

Join Date: May 2006
Location: The 'Space Coast', USA
Posts: 7429
Good Answers: 565
#11
In reply to #10

Re: How heavy does a flywheel need to be to turn a generator for an hour?

03/02/2012 9:23 AM

Much better than 33 1/3 rpm. :)

Register to Reply
Guru
Hobbies - Automotive Performance - New Member Popular Science - Weaponology - New Member

Join Date: Oct 2008
Location: 34° 34' 21.60" N, 92° 55' 42.28" W
Posts: 20900
Good Answers: 783
#12
In reply to #11

Re: How heavy does a flywheel need to be to turn a generator for an hour?

03/02/2012 9:45 AM

There's a whole generation out there going, "What's that?"

__________________
Luck comes and goes. Skill is forever. Intelligence either is, or it ain't. lyn
Register to Reply
Guru
United Kingdom - Member - Hearts of Oak Popular Science - Paleontology - New Member Engineering Fields - Mechanical Engineering - New Member

Join Date: May 2005
Location: In the Garden
Posts: 4580
Good Answers: 66
#21
In reply to #12

Re: How heavy does a flywheel need to be to turn a generator for an hour?

03/02/2012 4:27 PM

I was shouting at the radio last night as I listened to Eddie Izzard saying that whale song was "on 78...if you put it on 45" and he demonstrated that the frequency of the sound would rise and the words would run together to be intelligible as English.

A good joke ruined....

__________________
Chaos always wins because it's better organised.
Register to Reply
Guru
Hobbies - Automotive Performance - New Member Popular Science - Weaponology - New Member

Join Date: Oct 2008
Location: 34° 34' 21.60" N, 92° 55' 42.28" W
Posts: 20900
Good Answers: 783
#22
In reply to #21

Re: How heavy does a flywheel need to be to turn a generator for an hour?

03/02/2012 4:36 PM

I think I have that song on an 8-track tape, somewhere.

__________________
Luck comes and goes. Skill is forever. Intelligence either is, or it ain't. lyn
Register to Reply
Guru
United Kingdom - Member - Not a New Member Hobbies - Musician - New Member Hobbies - Fishing - New Member

Join Date: May 2006
Location: Reading, Berkshire, UK. Going under cover.
Posts: 10099
Good Answers: 331
#23
In reply to #21

Re: How heavy does a flywheel need to be to turn a generator for an hour?

03/02/2012 6:34 PM

Half-heard that - didn't believe my ears. <sad face>.

__________________
A nap would have been more productive. ©ER
Register to Reply
2
Power-User

Join Date: Aug 2008
Location: Florida & Ireland
Posts: 353
Good Answers: 26
#14
In reply to #4

Re: How heavy does a flywheel need to be to turn a generator for an hour?

03/02/2012 10:47 AM

You could of course put the flywheel output through a continuously variable transmission system in order to drive the generator at constant speed.

The questioner might like to Google the Oerlikon Gyrobus, which extracted electricity directly from a spinning flywheel and could propel the bus for about 1 hour. But .... the flywheel spun at about 3,000 rpm. On the other hand it didn't weigh millions of tons, or even 48 tons. You may note that the flywheel recharge time was between 30 secs. and 3 mins. - a hell of a lot faster than any battery recharge. I know various companies have re-investigated this idea, but I have never seen any feedback regarding its success.

Register to Reply Good Answer (Score 2)
2
Guru
United Kingdom - Member - Not a New Member Hobbies - Musician - New Member Hobbies - Fishing - New Member

Join Date: May 2006
Location: Reading, Berkshire, UK. Going under cover.
Posts: 10099
Good Answers: 331
#15
In reply to #14

Re: How heavy does a flywheel need to be to turn a generator for an hour?

03/02/2012 11:15 AM

Just a word on a couple of your points (not that I disagree with you): the energy stored goes up as the square of the angular veocity, so at 3000 rpm, it would store 900 times as much energy as at 100rpm. Also, the flywheel mass can be reduced (as previously mentioned by Just an Engineer) by concentrating the mass as much as possible near the rim. An "ideal" flywheel with all the mass at the rim would store twice as much energy as a disk-shaped one of the same mass and at the same angular velocity.

__________________
A nap would have been more productive. ©ER
Register to Reply Good Answer (Score 2)
Guru
Popular Science - Evolution - New Member Popular Science - Weaponology - New Member

Join Date: May 2006
Location: The 'Space Coast', USA
Posts: 7429
Good Answers: 565
#17
In reply to #15

Re: How heavy does a flywheel need to be to turn a generator for an hour?

03/02/2012 12:07 PM

And F1 stores energy at about 22,000 rpm. The F1 kinetic energy recovery system generates up to 50+ kW of energy.

Second, any transmission introduces loss in the way of friction.

Register to Reply
Guru
United Kingdom - Member - Not a New Member Hobbies - Musician - New Member Hobbies - Fishing - New Member

Join Date: May 2006
Location: Reading, Berkshire, UK. Going under cover.
Posts: 10099
Good Answers: 331
#19
In reply to #17

Re: How heavy does a flywheel need to be to turn a generator for an hour?

03/02/2012 1:05 PM

Re: transmission losses - I quite agree, and have never suggested otherwise.

__________________
A nap would have been more productive. ©ER
Register to Reply
Power-User

Join Date: Aug 2008
Location: Florida & Ireland
Posts: 353
Good Answers: 26
#18
In reply to #15

Re: How heavy does a flywheel need to be to turn a generator for an hour?

03/02/2012 12:49 PM

Good points!

Register to Reply
Participant

Join Date: Mar 2012
Posts: 3
#16
In reply to #14

Re: How heavy does a flywheel need to be to turn a generator for an hour?

03/02/2012 11:17 AM

Thanks for being helpful. I am a firefighter by trade and have spent my life helping random people that needed a helping hand for no other reason that I could. So with that said. Thanks I understand that increasing the speed is more efficient than increasing the weight is this correct?

Register to Reply
Guru
Technical Fields - Technical Writing - New Member Engineering Fields - Piping Design Engineering - New Member

Join Date: May 2009
Location: Ketchikan, AK, USA
Posts: 12918
Good Answers: 463
#5

Re: How heavy does a flywheel need to be to turn a generator for an hour?

03/02/2012 3:18 AM

There is a whole bunch of necessary information missing from the original post, which displays no understanding at all of relevant physics relationships.

On a very wild guess, such a flywheel might need to weigh a few tens of tons.

Where will the energy come from to "spin up" said flywheel?

__________________
In vino veritas; in cervisia carmen; in aqua E. coli.
Register to Reply
Guru
United Kingdom - Member - Hearts of Oak Popular Science - Paleontology - New Member Engineering Fields - Mechanical Engineering - New Member

Join Date: May 2005
Location: In the Garden
Posts: 4580
Good Answers: 66
#6
In reply to #5

Re: How heavy does a flywheel need to be to turn a generator for an hour?

03/02/2012 8:01 AM

He's cranking it by hand?

__________________
Chaos always wins because it's better organised.
Register to Reply Score 1 for Off Topic
Guru
Popular Science - Evolution - New Member Popular Science - Weaponology - New Member

Join Date: May 2006
Location: The 'Space Coast', USA
Posts: 7429
Good Answers: 565
#7
In reply to #6

Re: How heavy does a flywheel need to be to turn a generator for an hour?

03/02/2012 8:23 AM

Or... just run on top of it like a Flintstone tread mill.

Register to Reply
3
Guru
United Kingdom - Member - Not a New Member Hobbies - Musician - New Member Hobbies - Fishing - New Member

Join Date: May 2006
Location: Reading, Berkshire, UK. Going under cover.
Posts: 10099
Good Answers: 331
#13

Re: How Heavy Does a Flywheel Need to Be to Turn a Generator For an Hour?

03/02/2012 9:50 AM

Back-of-an-envelope calculation, just to get an idea (figures are approximate):

Ignoring all losses, your target figure is 7kW for 1 hour, i.e. 7kWh.

7kWh ≈ 25 x 106 joules.

The energy stored in the flywheel is ½Iω2, where I is the moment of inertia and ω is the angular velocity.

ω = 100rpm ≈ 10.5 rad/second, so setting ½Iω2 = 25 x 106, we need I = 460,000 kgm2.

Consider a solid steel disk-shaped flywheel, 100mm thick (got to start somewhere!). The moment of inertia = mr2/2, where m is the mass and r the radius. The mass of the disk = volume x density = pi x r2 x h x 7850 kg, where h is the thickness (0.1m) and 7850 is the density of steel (in kg/m3).

Substituting this mass into the formula for the moment of inertia, and setting it equal to the value for I previously calculated, we get

pi x r4 x 785 /2 = 460,000

Solving for r gives a flywheel radius of about 4.4m, which works out at a mass of about 48 tonnes.

Anyone fancy checking my figures?

__________________
A nap would have been more productive. ©ER
Register to Reply Good Answer (Score 3)
Associate

Join Date: Feb 2011
Location: Philadelphia, PA
Posts: 37
Good Answers: 3
#20
In reply to #13

Re: How Heavy Does a Flywheel Need to Be to Turn a Generator For an Hour?

03/02/2012 3:00 PM

Thanks JohnDG for providing an answer that presents the OP with some elucidating information related to his question.

To simplify things a little more for someone who has little exposure to physics / engineering, JohnDG's equation of Energy Stored in the Flywheel = ½Iω2 boils down to:

Energy ≈ rpm2 * mass * diameter2

So Chuck, you can see that the mass of the flywheel, which is what you originally asked about, has less of an impact on the energy stored in the flywheel than the rpm or the diameter.

Register to Reply
Register to Reply 23 comments
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

Comments rated to be Good Answers:

These comments received enough positive ratings to make them "good answers".

Comments rated to be "almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, rate them!
Copy to Clipboard

Users who posted comments:

ajwinemaker (1); Anonymous Hero (4); Chuckt (2); energyconversion (2); English Rose (2); JohnDG (4); Just an Engineer (1); lyn (4); SolarEagle (1); Tornado (1); Tritium17.6 (1)

Previous in Forum: About Servo Motors   Next in Forum: Tap Changer on Transformer