Previous in Forum: Crane Bridge Service Factor   Next in Forum: Burning of Coal Briquettes
Close
Close
Close
18 comments
Rate Comments: Nested
Associate

Join Date: Sep 2010
Posts: 41

Hydraulic Spool Valve ID

06/14/2012 4:06 PM

Greetings from North of Ireland. Glad to be on board here. I am starting to build a backhoe and have one question if I may relating to a hydraulic spool valve ID. The valve has no markings, it is a 3/8" 4 bank and has two ports to a bank and a inlet/outlet connection. Is there a way to identify the configuration of the spool? I am new to hydraulics so go easy on me. I have seen in all the catalogues that the valve/spool can have different way of passing the flow etc., so, how do you select the type of valve configuration for example to control a dual acting piston (centre open in neutral?) and how do I tell just what the valve block I have in front of me actually does? George

Register to Reply
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

Good Answers:

These comments received enough positive votes to make them "good answers".

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
3
Power-User
Popular Science - Weaponology - New Member Canada - Member -

Join Date: Dec 2006
Location: In the sticks of the Central Kootenays, BC, Canada
Posts: 266
Good Answers: 20
#1

Re: Hydraulic Spool Valve ID

06/15/2012 12:55 AM

George,

I think you have a few things to learn about hydraulics. There's a lot of straightforward and basic hydraulics books around that will help you. There are even some tutorials on the 'net.

To answer your questions,

To control a double acting cylinder in a backhoe application, a spool valve should have blocked A and B ports (work ports) so that the cylinder is held in position when the valve spool is centered. There are other valves that can be added to the spool valve to control the cylinder speeds and reduce shocks but these are not particularly important for a beginner.

The P and T ports can be "closed center" or "open center" depending on what kind of pump you want to use. If you need to buy a pump you will likely be looking at a fixed displacement gear or vane pump because they are less costly than a variable displacement pump, which is usually a piston pump. A fixed displacement pump cannot have its flow blocked when the valve spools are centered so it will require an "open center" valve.

To figure out what you have for a spool valve, you will need to do some disassembly and testing. Do you know where the valve came from? Is it military surplus or off of a piece of mobile equipment? Unless you are really lucky, you have a valve that may have additional valving built into it such as bypass pressure reliefs or work port check valves or the like, which may make it a little harder to assess what you have without someone knowledgeable around who can help you. If you have an idea of what it came off of, you might be able to find a schematic of the valve if you can find a manual for the machine. But basically you will have to do some testing to see if the valve is closed or open center and how the work ports behave. I would rig up a pressurized oil source with a small pressure tank filled with oil and pressurized with compressed air at, say, 50 psi. (the safety cops will go nuts here so bear in mind everything has common sense safety precautions...pressurized oil can be dangerous!) Put this low pressure oil to the pressure port of the valve and see what happens. If oil comes out the T port with the spools centered it is most likely an open center valve. If it doesn't, it is a closed center valve. (Your required pump just quadrupled in price!)

Checking the A and B ports will require some ingenuity if they aren't just plain blocked ports in neutral. Put a little cylinder on the A and B ports and see if you can run it in and out with your oil supply. See if they cylinder holds when the spool is in neutral (try to push and pull the rod.) If the cylinder can be moved when the spool is in neutral you may have a valve where the spool has one or both work ports connected to T when in neutral. Or there may be a built-in check valve between one of the work ports and the T port. Further testing or disassembly of the valve may be necessary to figure out exactly what you have. You will have to do this for each spool of your valve. Don't assume they are all exactly the same!

So you see, it isn't a simple job to sort out what kind of valve spools you have in your valve. But you may enjoy the learning while you find out. If not, you may be better off purchasing a valve that is to your requirements and get on with building your backhoe!

Jon.

Register to Reply Good Answer (Score 3)
Power-User

Join Date: Aug 2010
Location: Wales, UK
Posts: 391
Good Answers: 18
#2
In reply to #1

Re: Hydraulic Spool Valve ID

06/15/2012 3:15 AM

Hi sawmilleng,

I've given you a GA. The only thing I would say is that with "mono-block"/"Bankable" hydraulic valves they have a spool configuration slightly different to the CETOP / ISO individual type valves in so much as the spool has 2 extra ports (internally) to feed oil to all the valves in the bank so that multiple valves can be operated together. It is still going to be a "pain" to identify individual spool configurations especially "motor spool". If there are any "slices" that have a plug in one of the two ports that should / could indicate a "single acting" cylinder spool.

Best of luck,

John

__________________
Best advice I can give as you get older "Never miss an opportunity to relieve yourself"
Register to Reply
Power-User

Join Date: Nov 2008
Posts: 116
Good Answers: 4
#3

Re: Hydraulic Spool Valve ID

06/15/2012 6:47 AM

Hi

Go and get someone to help you or you will spend a lot of money and get nowhere.

There are plenty of hydraulic engineers in Ulster.

Regards

Oliver Dunthorne

Hydraulic Engineer

Register to Reply
Guru
Hobbies - DIY Welding - New Member

Join Date: Apr 2008
Location: Bristol, Tennessee
Posts: 1177
Good Answers: 58
#4

Re: Hydraulic Spool Valve ID

06/15/2012 1:55 PM

When I was doing a big hydraulic job, the salesman for the supplier was a great help to me. He helped me with the engineering, and I bought all the stuff I needed from him, a win/win situation.

__________________
mike k
Register to Reply
Power-User
Popular Science - Weaponology - New Member Canada - Member -

Join Date: Dec 2006
Location: In the sticks of the Central Kootenays, BC, Canada
Posts: 266
Good Answers: 20
#5
In reply to #4

Re: Hydraulic Spool Valve ID

06/15/2012 2:22 PM

Mike, very good point. I, too make use of the local hydraulics supplier sales guy.

George, if you took your valve and a big box of doughnuts to the local hydraulics supplier you might get your answers in a hurry! And they might have a suitable pump out the back if you are lucky!!

Jon.

Register to Reply Score 1 for Good Answer
Associate

Join Date: Sep 2010
Posts: 41
#6

Re: Hydraulic Spool Valve ID

06/16/2012 5:11 PM

OK looks like a open center valve, 40 liter per min, port A B blocked, service pressure 250bar, made by HyPro in UK V1000 model...still digging to see just what the spool is. Thanks so far for the answers learning quick. gs

Register to Reply
Associate

Join Date: Sep 2010
Posts: 41
#7

Re: Hydraulic Spool Valve ID

11/06/2012 3:57 AM

Folks just to expand on the previous question. If I have a spool that is three position open center with blocked A and B ports is the diagram like this??

and will this happily run with a dual acting ram on the digger that locks the ram when in the neutral (centre) position. Thanks.

Register to Reply
Power-User

Join Date: Aug 2010
Location: Wales, UK
Posts: 391
Good Answers: 18
#8
In reply to #7

Re: Hydraulic Spool Valve ID

11/06/2012 4:45 AM

Hi mi3qtp,

No the valve symbol shows an "open centre" spool with all ports connected in the mid position.

The spool you describe has a centre position where P is connected to T (like an upside down "U" and A & B are like two separate small upside down capital "T"'s. where the T's are not touching the U.

Sorry can't figure out how to get a symbol into the message.

Best regards,

John

__________________
Best advice I can give as you get older "Never miss an opportunity to relieve yourself"
Register to Reply
Associate

Join Date: Sep 2010
Posts: 41
#9
In reply to #8

Re: Hydraulic Spool Valve ID

11/06/2012 3:30 PM

I have had a look at the CETOP cat at Flowfit and cant see any that match that ? nearest is the 3C6 ? The cat is here if you can take a look. cat7 George

Register to Reply
Power-User

Join Date: Aug 2010
Location: Wales, UK
Posts: 391
Good Answers: 18
#10
In reply to #9

Re: Hydraulic Spool Valve ID

11/07/2012 3:29 AM

Hi George,

That's the type. ignore the additional symbols each side of the centre position they are just to show the spool condition as it moves.

Best regards,

John

__________________
Best advice I can give as you get older "Never miss an opportunity to relieve yourself"
Register to Reply
Associate

Join Date: Sep 2010
Posts: 41
#11
In reply to #10

Re: Hydraulic Spool Valve ID

11/07/2012 11:04 AM

Thanks, I will talk to them on price etc..

Register to Reply
Associate

Join Date: Sep 2010
Posts: 41
#12
In reply to #10

Re: Hydraulic Spool Valve ID

11/08/2012 3:10 AM

OK I understand the diagram up to the side by side of the ABPT block but I am curious as to the condition during movement part :-)

Is the 3C6 spool what I would call a bang-bang (going back to my days of flying model planes and making RC systems :-)) in that the valve is open and shut no proportional between? Where as the 3C60 is more proportional?? Or am I still in the clouds with me planes :-)

GS

Register to Reply
Power-User

Join Date: Aug 2010
Location: Wales, UK
Posts: 391
Good Answers: 18
#13
In reply to #12

Re: Hydraulic Spool Valve ID

11/08/2012 3:29 AM

Hi George.

Your right it's a Bang Bang type of valve. Now bear with me on this (I'm prepared to be shot down in flames on this) I think the alternative spool transition types depends a bit on the application.

If you were operating a cylinder, for example, the "closed" transition type would stop the cylinder dropping as the spool moved. (does that sound logical?)

The "open" type would possibly be an advantage if you were operating a motor to minimise the shock as the spool moved.

Best regards,

John

__________________
Best advice I can give as you get older "Never miss an opportunity to relieve yourself"
Register to Reply
Associate

Join Date: Sep 2010
Posts: 41
#14
In reply to #13

Re: Hydraulic Spool Valve ID

11/08/2012 4:28 AM

For my limited knowledge Yes I think the Closed during transit type (3C6) is for my application of a extended ram which I want to remain LOCKED until told to move. I sure don't want the outrigger to move without comand...

If I used the other (3C60) the ram would be "bounced" on the fluid

I emailed Flow Fit guys and they replied (thanks lads) as follows...

This is the transient position, when the spool moves from neutral to left or right this shows whether all ports are connected or block during that brief nano-second.

So this backs up what you have said.

Register to Reply
Power-User

Join Date: Aug 2010
Location: Wales, UK
Posts: 391
Good Answers: 18
#15
In reply to #14

Re: Hydraulic Spool Valve ID

11/08/2012 4:59 AM

Hi George,

The application you mentioned "cylinder locked". It depends how "locked" you want it and for how long as you realise that there is a small leakage in a hydraulic valve and if you want it to "stay" you are better to fit a Pilot Operated Check valve (or valves) and if you do it a different spool centre position will be needed A & B to T with P closed.

Best regards,

John

__________________
Best advice I can give as you get older "Never miss an opportunity to relieve yourself"
Register to Reply
Associate

Join Date: Sep 2010
Posts: 41
#16
In reply to #15

Re: Hydraulic Spool Valve ID

11/11/2012 8:05 AM

Very interesting indeed. I went down to the shop today to have a look at what was actually installed on the unit. Now what I have is a total of 4 cylinders, dual acting. Each one (two front two back one each side) extends to stabilize the backhoe when in use. Each cylinder has a leaver that center neutral, push to extend, pull to retract. Now one cylinder on front and one on back has a (what looks like) a pilot operated check valve with a single small pipe leading from a lever operated on off valve? If I shift the lever to one position I no longer get any movement when I operate the main 3 position lever so I am assuming this locks the check valve This makes perfect sense and is what I want, the ram to be locked in place. What I don't understand is that this is only installed on one side, both the right hand side of the base. The other side has no locking device and remains fully operational when I move the main 3 position lever? I can send detailed photos and drawings if anyone wants to take a look. I can find no markings on any of the valves I will try and contact the original manufactures of the rig to see if they can tell me any more It is possible that someone has replaced parts at some time?

Register to Reply
Power-User

Join Date: Aug 2010
Location: Wales, UK
Posts: 391
Good Answers: 18
#17
In reply to #16

Re: Hydraulic Spool Valve ID

11/12/2012 4:44 AM

Hi George,

All getting a bit complicated isn't it.

The only thing I can think is that you can lock a set of jacks while the others remain operational to allow you to set up on uneven ground.

What do you think?

Best regards,

John

__________________
Best advice I can give as you get older "Never miss an opportunity to relieve yourself"
Register to Reply
Associate

Join Date: Sep 2010
Posts: 41
#18
In reply to #17

Re: Hydraulic Spool Valve ID

11/14/2012 4:11 AM

Yep getting like spaghetti for sure :-) but I am loving it. Always stayed away from hydraulics for some reason, tending more to the machining and electrical/electronics side of things. But this stuff is fascinating, opens up all sort of possible projects for me.

I have looked through the INet for photos of the same rig (Smalley 425) and can see no check valves on any other machine, all the hoses go direct to the ram with no valving visible. I have also checked the original parts list and they don't list anything SO my assumption is that somewhere along the line someone has fitted the valves for some reason, why only 2 each one on the front and back on the same side?

As the jacks are operated from outside the cab I really cant see any reason. Could they be used to cover a defective spool that was leaking a bit say? One of the jacks if I leave it a day or so will drop (the one without the valve) yet there is no visible leak from the cylinder, and yes I know that a spool and ram can leak a bit hence the check valve being suggested.

I am thinking of putting a check valve on the other two rams anyhow, and have contacted the manufacture (still around sort off) to see if they can shed any light on the subject.

Register to Reply Off Topic (Score 5)
Register to Reply 18 comments

Good Answers:

These comments received enough positive votes to make them "good answers".

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Copy to Clipboard

Users who posted comments:

jesw55 (6); mi3gto (8); mike k (1); Oliver Dunthorne (1); sawmilleng (2)

Previous in Forum: Crane Bridge Service Factor   Next in Forum: Burning of Coal Briquettes

Advertisement