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Connecting 4x8 HSS to Cement Wall and Two Piles

06/26/2012 7:15 PM

I would like to build an elevated concrete deck on my new home. It is a rectangle shape. 35' long and 14' wide. Two corners on the 35' span will be on piles and unsupported accross the span, the other 35' span will butt against the bsmt wall 6" thick concrete. The 14' stringers (2) will be 2x3.188 HSS. The 35' span I would like to be either 4x8x.188 HSS or 4x10x.188 HSS. The middle will contain 1.5" "Q" deck and have roughly 4" of concrete.

I have to hand in a design for an Engineer to approve and admittedly I have designed this myself so it would not suprise me if the 35' span is insufficient in strength. My main concern is with the attachment to the basmt wall. The home is a 2 story with a walkout basmt. The bsmt is 9' high (ID) and this deck will be for the 2nd (middle) story so it will be elevated rougly 10' off the ground. I am unsure the best way to attach this to the home or to leave it float. I was thinking about bolting a heavy wall angle to create a ledge (roughly 6x6x .375) and bolt through the cement wall or use a concrete ledge to sit everything on. Just wondering if someone has done something like this and what worked the best.

I would love to attach a pick, but can't get the pdf to attach....I will try when I get home in a few hours....

Tyrone

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#1

Re: Connecting 4x8 HSS to Cement Wall and Two Piles

06/26/2012 8:19 PM

On rough guess, I think the L6x6 is heavier than needed, but the other pieces are too light. What is the spacing of the 3x2's? What is the design live load (dead ≈ 60 psf already)? Can you make the pilings 25' between, with 5' cantilever at each end?

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#3
In reply to #1

Re: Connecting 4x8 HSS to Cement Wall and Two Piles

06/26/2012 8:41 PM

Sorry the spacing on the 3x2's would be roughly 2' C to C....If they are two light I can go 4x2....That would lessen the amount of concrete in the slab. As I would prefer to fill in the rectangle with concrete. Basically have a steel rim around the perimeter and flush to the top with concrete.

I would prefer to keep the pilings on the edge as there are "windows with a view" on the walkout basment.

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#2

Re: Connecting 4x8 HSS to Cement Wall and Two Piles

06/26/2012 8:34 PM

When you say you have designed it, do you mean you have made calculations for it?

At the start a design, I begin with the depth of the beam at 1/2" per foot of span, you are well below that, it suggests excessive deflection.The wall thickness looks skinny.

Do the load tables for the deck allow an unsupported span of 14' with 4" of wet concrete plus the weight of the people leveling and finishing it?

I think you need a lot of help from the Engineer.

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#4
In reply to #2

Re: Connecting 4x8 HSS to Cement Wall and Two Piles

06/26/2012 11:12 PM

Sorry, I meant "I have a design that I would like to use". I want to use a low profile with an ascetically pleasing look. That is why I would prefer to use HSS instead of "I" beam.

I just want to go into the Home builder with some ideas/research done as they don't normally deal with this type of construction. Although using your rough figures I would need something around 16 to 18" in depth....That might be a little bigger and interfere with the windows in the basement. So I might have to compromise and move the piles together; I don't want to, but it might be the best compromise.

I also have to attach the slab and steel to the home. That is why I was thinking about either the L6x6x.375 or make a ledge out of concrete. I think it will be easier to attach it to the side of the home on the angle, but I just wanted some opinions.

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#5

Re: Connecting 4x8 HSS to Cement Wall and Two Piles

06/27/2012 9:24 AM

Now way in heck is this "design" going to be sufficient. Expect a catastrophic failure sometime in your future. Sorry, that's the way it is.

Where do you live? If you're in the snow belt, then any snow & that ice will most likely slide off your roof and end up on the deck, thereby causing a "snow drift" or unbalance snow load, which can overwhelm your structural members. Your state Building Code will dictate the minimum design Live Load for exterior decks, so you had better check with the local Building Inspector (or Code Enforcement Official) before proceeding with any construction.

Your steel floor joists are way undersized IMO to support both a Design Live Load and the Dead Load (the 4" concrete slab alone weights 50 psf). The loading and the span for these tiny structural members is just too great. Bumping them up to TS8 x 4 may work....but the 0.188 thickness worries me a lot. What ASTM steel grade are you planning on using?

And how are these floor joists to be supported at the periphery? I hope it isn't a "Skycrane"....The 35-foot span of the spandrel beam between the corner columns (you incorrectly call them piles) is very extreme. You have a tremendous amount of load being applied to a very long span beam...expect failure immediately....forget about deflection, because you'll never realize it before the failure, which will be catastrophic as well.

The slab will shear off the corner columns.....the slab is just too thin.

Best way to support the slab is to install a fairly substantial steel angle to the exterior face of the masonry wall with structural expansion anchors, but this requires that you must fill the empty CMU cells with a lean concrete. How are you going to do that? Forget using "toggle bolts", as they just don't work. May have to partially remove a course of block so as to key-in the slab and anchor it to the foundation wall with rebars. You will have to temporarily shore up the house above this level to prevent its collapse. This adds a tremendous amount to your project budget. This is something you cannot skimp on nor skip. How are you going to explain the house collapse to your wife, let alone your homeowners insurance carrier?

Another consideration is the proper design of the concrete corner columns. You also need more columns.....even 12 foot spacings between columns will be pushing the limit here.

Another consideration in regard to the proper design of the steel joists, the spandrel beam, and the columns is that they have to be capable of supporting the wet concrete during construction, otherwise you must provide temporary shoring of the floor members and formwork during construction.

I serious believe that you need to hire a Registered Structural Engineer to design this deck. In my estimation, a SE will not sign off on the design as it stands now. It will have to be totally redesigned.

===signed,

CaptMoosie, PhD, New York State P.E.

Civil, Structural & Environmental Engineer (for 35 years & counting....)

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#6
In reply to #5

Re: Connecting 4x8 HSS to Cement Wall and Two Piles

06/27/2012 12:36 PM

ok, thanks for the comments....

This is a new home, it is still in the design stage. Yes I live in the snow belt. I guess I was not clear in my question. I am looking for ideas on how to anchor this deck to the home. When I spoke to the SE, he said he was unfamiliar with attaching an "industrial" type deck to a personal home. He said it would be easy to do if I was prepared to have a framework and posts all around, but to me that is just duplication. The cement used for the basement walls is usually either 25,000 or 30,000 Kpa. Even if I have to increase the cement in the basement from a standard of 6" thick to 8" or 12" (or more if required) it will still look better (IMO), then having a framework underneath. Admittedly I am not a SE, but I wasn't considering anchor bolts. I would have drilled the holes right through the wall and used a significant backing plate and bolted it through.

The corner posts will be piled into the ground and then continue up as posts to the deck frame. When completed they will be covered with decorative stone. If I end up requiring a 16" beam across the slab(or larger from all of your unanimous comments), I will happily increase the Joist size. The original thought and something I am trying to get across to the SE doing my home is I want to keep the depth as low as possible. I was going to either weld the steel joists at site once the 35' beam was set in place or get a bolted design done. IMO if the 6x6x.375 angle (or larger/smaller) bolted through the home would work it would be a simple to weld the steel joists on to the angle.

I tried to mention that I would like to have a small sight line....I don't want a massive Rail Road type structure. Obviously I am not going to sacrifice safety for aesthetics, if it needs to be thicker, well so be it. But I would rather pay more $$$ up front for more expensive HSS instead of Channel or "I" beam if it means I can get a shorter/smaller depth of the deck.

Again, sorry if I did not come across clear. I am looking for some ideas to attach this to my home....At $150 an hour I am being charged, I am just looking for suggestions where if we come to a road block I can say "Hey, what about this?". It will be stamped by an SE, I might lay the Q deck and rebar myself, but otherwise I have to pay someone to do this.

Thanks for you comments, I appreciate the responses!

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#7

Re: Connecting 4x8 HSS to Cement Wall and Two Piles

06/27/2012 3:50 PM

What kind of SE have you been talking to anyhow? If he's unfamiliar of designing a suspended concrete deck attahced to a house he/she hasn't been around the block much! If I were you I'd move on and find a qualified PE/SE that knows much more.

What state are you located in if you're in the "snow belt"?

Ummmm adding more weight to the problems already at hand isn't going to solve the deficiencies of your prelim design. I was unaware of the stone surface + any required cement mortar needed to set it properly. More weight more weight...what you have sketched can't work presently!

Just between you and the lamp post, but using steel members that are exposed to the elements is not the way to go in a northern environment because of the ongoing rust problem....first, the corrosion will further weaken your steel member's load carrying capacity over the years. And second, they will become a maintenance headache for you not to mention an eyesore. Do you really want to go rent a sandblaster, followed by priming and paint the steel every 4 or 5 years?

Why not build a simple wooden deck? It's lighter and more cost effective, or are you a glutton for punishment?

Only a 6-inch thick foundation wall? It should be at least 8-inches thick, especially with a 9-foot high basement ceiling height. I can guarantee that it does not meet any state building code that I am aware of, and that includes quite a few states! and I bet you weren't planning on installed steel rebar in it either, correct? That would be a very bad idea in terms of structural integrity and longevity.

Now, to answer your question on how to anchor or attach the slab and steel floor joists to the house foundation. If you use some sort of structural steel angle installed against the exterior face of the foundation wall, then you can use:

1. Structural expansion bolts.

or

2. Cast-in-place L or J embedded anchors.

I really hope that you are listen to what others and I are saying about this particular deck......this entire concept is giving me indigestion just thinking of a future deck collapse.

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#8
In reply to #7

Re: Connecting 4x8 HSS to Cement Wall and Two Piles

06/27/2012 4:29 PM

Funny I just got an email from the SE involved with building my home; he works for my homebuilder. I don't know him personally nor his experience. But looks like they want to install the HAMBRO system now. I live in Canada, Calgary, Alberta.

The only stone we were thinking of would have been on the vertical cement columns and MAYBE across the vertical face of the 35' beam.

If a bolted system were built I was going to cost out Galvanizing and/or powder coating to protect the steel. I have worked with Aluminum/Steel for decades and I am much more comfortable around steel/aluminum then wood.

Normally the only rebar required in bsmt wall is over the windows, but again that wasn't the point of my topic. But I will check into it, I know they need to build up the footings on the home to support the slab.

I appreciate all your responses, it has really opened up my eyes. I guess I am the client that makes you pull your hair out and bald prematurely jk. I will see what they say about the HAMBRO system, and if this turns out to be a white elephant, I will have to consider something else.

Again thanks for the replies!

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#9
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Re: Connecting 4x8 HSS to Cement Wall and Two Piles

06/27/2012 5:42 PM

You're very welcome, and good luck with the house project!

[now, it's time for me to head off to Philly Cheesesteak land! Therefore I'll be off the forum yet again for a few days! Okay, everybody be good and play nice, okay?! LOL]

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#11
In reply to #8

Re: Connecting 4x8 HSS to Cement Wall and Two Piles

06/28/2012 3:03 AM

letssled,

Moosie and Passington are not kidding around. This 35' span will fail before you get half the wet concrete poured. It might fail before you get all the decking on if you have a bunch of guys up there standing around waiting for the mud pumper.

Let me make a suggestion - don't attach to the house. Is your primary objective to have the largest clear span possible under the deck, or have the strongest deck?

You mention that you want the deck to be "low profile", but I don't see any sketches of railings in your drawings. Are you planning infinite edge glass for the railing? You can't use that with the design you have sketched out. I'm going to assume you will have to have some railings since this is 9' off the ground. There are a lot of different ways you can design code-compliant railings that can minimize the aesthetic weight of the deck floor in contrast to the railings.

Unless you go to four or five columns, you are never going to get a concrete & steel framing profile six inches thick on that 35' span. You'll need a "16 x something" beam to make that span. A center post cuts that to 9-10 inches. Three columns on the quarter marks gets you down to 8, but does nothing to solve your corner problem where the 14' beam off the house ties to the 9' cantilever off the first post on the 35' side. That will never, ever, never, hold up unless you intentionally want something that looks like a mini Oakland or Northridge training station.

If you have lots of money for the project, how about considering doing a cantilever, or center row of columns properly spaced, so that there are no columns at all at the outside corners? This way you could have your thinner outside edge profile you want, but the deck would be thicker in the middle to carry the perimeter loads. 6 inches at the outside edge, no steel exposed at all, and 10-12 inches thick through the middle with substantial columns to support the load? Yes, lots of money. Yes, tons and tons more weight. Have you asked about doing a precast deck and having it placed on top of piers that are properly constructed to support the 40,425 pound load of the concrete slab?

Maybe this is why 99 percent of decks in the ice and snow area are built with wood and have slots between the boards to let the water out.

Now, if you have a proper budget, my gang would be thrilled and could fabricate this thing for you in aluminum, and you could have a 3" edge profile, glass railings, and the center would be about 10" thick, and the bottom would be convex curved almost like an inverted aeroplane wing. NOW you are talking sexy deck. Get your check book warmed up... it'll be close to $105 a sq ft plus engineering and columns and earth work, but it won't rust and you'll have the sexiest deck on the block, I guarantee it. For a "bit extra", we will anodize the whole thing and build in warmers so it won't collect snow and ice.

When shall we start?

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#15
In reply to #11

Re: Connecting 4x8 HSS to Cement Wall and Two Piles

06/28/2012 12:49 PM

As I said previously, I will not compromise safety for aesthetics.

Agreed, this may not work or it may be to costly. My wife and I have had extensive discussions from the responses on this forum. From what you describe I agree the aluminum would be pretty sweet. Although the polishing would be pretty intensive if it were not anodized.

I am looking for a clear span/view under the deck as well as on top. The walkout basement will be used for entertaining and large gatherings. It has large windows and 9' ceilings so that is why I prefer no posts or columns blocking the view. The 2nd story looking out over the deck will be my Kitchen, as we spend a fair amount of time there as a family, I would prefer a clear view as well(within reason).

It will have an aluminum railing with glass inserts and LED under-rail lighting that I will be making myself and it will meet all local codes.

Tyrone

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#10

Re: Connecting 4x8 HSS to Cement Wall and Two Piles

06/28/2012 2:33 AM

You have an interesting concept, but i must agree with captmoosie, as it is currently designed, it wont really work, also captmoosie had an EXCELLENT point, if your engineer is unfamiliar with an elevated concrete deck attached to a house, BE AFRAID lol, attaching it to a house isnt some unique and exceptional concept, it has been done befor, this man might end up doing a poor job for you, i personally would seek advice elsewhere, that being said, I own a construction company, family buisness, we have done something similar in the past, if the basement wall has not already been poured, i would make at least the wall your going to attach the deck to, thicker than the others, at least 8 inches, also, you want to reinforce the ENTIRE basement wall with rebar, not only over the windows, if your house builder said otherwise, he is trying to get away with cutting corners, the reason for full reinforcement is say in 3 years when your foundation has settled and the walls have cracked (and the WILL CRACK) you get a unusually bad winter, coupled with heavy spring rains, your foundation walls are going to have a much heaver load pushing into them, the weight of the water and such, the wall will have alot of pressure pushing into it, and could collapse or push inward and cause structural damage, rebar helps to prevet this, as well as catastrophic failure, some engineers, claim this isnt the case, but repair a few homes with an entire basement wall missing, and you understand the power of rain lol. Now onto the deck, personally i would use a thickend wall, with at least a 2 inch ledge, for your deck to rest on, and then on the outside of the wall (even with the top of the ledge) a large steel angle attached with expanding foundation anchors, or, poured in place anchor bolts (ask an engineer about soil conditions in your area befor deciding) also, if you live in an area that has alot of bad weather consider using 2 or 3 inch wide, laminated beams (again ask an engineer about snow load and then choose the height of the beam accordingly) as for the 35 foot span, could you place a 3rd collum in the center and still be satisfied with the end prouduct? A 35' span is along way, even longer when you take into account things like snow load, the weight of a railing around the outside and soil conditions, i have done elevated concrete floors inside of housing and apartments, you will need a good amount of support to ensure it doesnt sag while pouring and curing, you also probably woukd want to either, build the deck with a slope for water run off or incorporate some type of drainage system, and personally, i might add in a in floor heat system to keep it defrosted during winter months, along with a drainage system, to keep the load on it to a minimum. Sorry this is so long and ran together, im responding from a cell phone lol, good luck.

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#16
In reply to #10

Re: Connecting 4x8 HSS to Cement Wall and Two Piles

06/28/2012 12:55 PM

Thank You very much for this excellent information!!!! I will add this to my bank of questions.

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#12

Re: Connecting 4x8 HSS to Cement Wall and Two Piles

06/28/2012 5:15 AM

I don't think this has been asked yet...Why cement?

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#13
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Re: Connecting 4x8 HSS to Cement Wall and Two Piles

06/28/2012 12:29 PM

It has been asked, and wood was suggested, but this guy is a glutton for punishment, because he had an idea he fell in love with and will not let go...

Could a wood or composite deck on top of this steel frame solve the problem? besides solving load issues, it would be possible to replace the deck surface in 15 years or as needed.

Or maybe this guy has a dream of using this concrete deck as the base for an enclosed addition in the future... LOL

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#14

Re: Connecting 4x8 HSS to Cement Wall and Two Piles

06/28/2012 12:39 PM

I want concrete because:

I can be aggressive as I want with my snow shovel.

I prefer the finish of concrete compared to wood.

zero maintenance.

my kids don't get slivers in there feet.

I prefer the look.

I find it has better traction under all conditions(we use our deck extensively in all seasons).

At $3.34 a lineal foot I just don't see value in composite decking.

etc,etc,etc

I had an elevated concrete deck at my old house. But it was only raised 2' off the ground and was 16' x 14'.

Tyrone

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#17
In reply to #14

Re: Connecting 4x8 HSS to Cement Wall and Two Piles

06/28/2012 1:30 PM

so it really comes down to concrete vs. composite as far as functionality, but you are preferring to sink your extra $$$ (as you said) in concrete and the associated extra costs and headaches, rather than the 'more expensive' but fool-proof simple composite. I wonder what a true cost comparison between the two solutions would yield.

I've been there and I know what you are going through, in terms of having a vision and staying with it as the costs and problems start mounting; but it is your $$$ and you are fully entitled to do this!

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#18

Re: Connecting 4x8 HSS to Cement Wall and Two Piles

07/02/2012 11:50 AM

Hey all,

I just wanted to sincerely thank you all for you comments and suggestions. After taking a step back and reviewing the comments. I am going to take your advice and move towards a traditional design (although POSSIBLY a steel beam over the 35' run), 1x6 pressure treated or composite deck boards, 2x10 or 2x12 Pressure treated Joists.

When pretty much 100% of the expects on here comment:

"You can do this, but it is going to cost you a poop pile of money that most others will not see value in".

So again, thanks for all you help! My homebuilder has priced out a Strucutral Slab, that I will at least hear the price, but we are heavily leaning now to a more traditional deck.

Thanks!

letssled

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#19
In reply to #18

Re: Connecting 4x8 HSS to Cement Wall and Two Piles

07/02/2012 12:38 PM

Now this is beginning to make some more sense, but I am still of the opinion that you will need an additional steel or wooden column between the corner ones, thus reducing the two spans down to 17.5 feet each, give or take. A 35-foot span is way too long and will result in a very beefy steel beam + very expensive.

Take my advice on the abovementioned comments as I've been a Structural Engineer for 35 years now.

Good luck with your project!

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#20

Re: Connecting 4x8 HSS to Cement Wall and Two Piles

07/22/2012 6:20 PM

the slab must have enough re-inforcing to support it's own weight and live loads after it's cured. wet concrete is exstremely heavy. a strong falsework system is critical until the concrete has set. approx. a week.

the weight of wet concrete per yard x the yards needed should give you an idea of the strenght of the falsework needed. the weight of wet concrete may suprize you. contact your concrete supplyer as to weight per yard before design the falsework.

the falsework should remain for at least a week. cover the pad with plastic and be sure that the slab remains moist.

if it's done correctly, the slab will support it's self and transfer the weight of the slab to the columns

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#21
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Re: Connecting 4x8 HSS to Cement Wall and Two Piles

07/22/2012 6:29 PM

as a p.s: i've always used scaffling for the falsework. you should be able to rent it by the week.

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#22
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Re: Connecting 4x8 HSS to Cement Wall and Two Piles

07/23/2012 10:59 AM

Typically, the concrete weight for design of forms is 150 pcf, plus you add in an extra 25 psf allowance for bodies and construction equipment, etc., + include an impact factor (20% increase) for unforeseen live loadings, especially for concrete dropped (a no-no) a distance.

pcf = pounds per Cubic Foot (a 6-inch thick slab weight = 75 psf)

psf = pounds per square foot.

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