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Sizing of Motor/Resevoir/Etc of Hydraulic Power Unit

07/04/2012 11:02 PM

Hi Everybody. I'm in a bit over my head, so thanks for your help. I was thinking about putting together an hydraulic circuit to lift my house. I've done plenty of this work with bottle jacks and thought it might be time to step it up a notch with the real deal. So far, I have been able to decipher that a 4" cylinder at 2500 psi is the equivelant of 15 tons of list. So far so good, that's what I' shooting for - 4 to 8 15 ton hydraulic cylinders to lift the house. I figured out what a power unit even is, component wise, and also what a sppol is and the different types. I figure a double acting spool (and cylinder) with a spring return to center would be perfect. I get that you configure the 4 to 8 spools in series and I understand how that works. I'm wondering what size motor, displacement of pump, and more. I'm just not real clear on the rest. Any help would be beyond great. Thanks.

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#1

Re: sizing of motor/resevoir/etc of hydraulic power unit

07/04/2012 11:37 PM

Unless you are going to buy all this stuff from a junk yard, go to a place that sells hydraulic systems and ask them for help.

Or, go watch someone lift a house to see what all is involved. The maze of hoses and the bank of valves can be daunting.

Lifting a house is delicate business.

A 4" inch ram seems large to me. 2500 PSI over 4 square inches does not equal 15 tons.

Also, I'm dying to know why you want to lift your house.

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#3
In reply to #1

Re: sizing of motor/resevoir/etc of hydraulic power unit

07/05/2012 9:53 AM

Yeah, everybody was closed yesterday with the 4th. I'm going to make some phone calls today. We've got some hydraulic suppliers around here (Southern Maine) and I'll try that. "A 4" inch ram seems large to me. 2500 PSI over 4 square inches does not equal 15 tons." Here's how I happened to come to that: quoted from a site .... If the cylinder diameter is 4 inches, then you would multiply 3.14 times 4 inches times 4 inches, divided by 4. Therefore, the area is 12.56 square inches. Multiply the pressure rating, in psi, by the area. In the example, if the press offered 2,500 psi, then you would multiply 2,500 by 12.56. This gives you 31,400 pounds.Divide the number of pounds by 2,000 to convert to tons. In the example, 31,400 divided by 2,000 gives you a force of 15.7 standard tons. You see, I've actually got 3 houses to lift in order to make certain repairs (I'm a contractor) and I've always done this with bottle jacks. Instead of running around from jack to jack I'd like to have cylinders set up. It's not the hoses or valves that I'm co fused by, it's the GPM, HP, and the size of the power unit itself that I haven't got any experience with.

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#6
In reply to #3

Re: sizing of motor/resevoir/etc of hydraulic power unit

07/05/2012 10:03 AM

Right. Don't know where my head was. (Somewhere out of sight, maybe)

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#2

Re: Sizing of Motor/Resevoir/Etc of Hydraulic Power Unit

07/05/2012 9:14 AM

All other variables aside, a 4" diam. ram will generate 15.7 tons with 2500psi applied. If lifting the entire house is what you're planning (for moving the house or reconstructing the entire foundation) is tricky business. Aside from the hydraulics involved, there are a maze of support beams and cribbing installed under the structure to maintain squareness and level. That takes a lot of architechural engineering study beforehand to make sure your doors and windows will still open and drywall doesn't crack. There are lots of companies that do nothing but this, and I too am curious as to why you want to do it on your own.

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#4
In reply to #2

Re: Sizing of Motor/Resevoir/Etc of Hydraulic Power Unit

07/05/2012 9:57 AM

I'm a contractor with many years experience jacking old buildings, barns, etc. - the hard way. I'm fully aware of the structural side of lifting the house. All I'm not sure about is which power unit I should choose. Or, more precisely said, why I should choose the power unit which is the power unit I should choose.

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#5

Re: Sizing of Motor/Resevoir/Etc of Hydraulic Power Unit

07/05/2012 9:59 AM

I should say, a company that does only this wants $18,000 for a one day lift. I'm all for using subcontractors to save me time and money, but I think I can beat that cost. That's why.

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#7

Re: Sizing of Motor/Resevoir/Etc of Hydraulic Power Unit

07/05/2012 12:09 PM

The reservoir volume should be about twice the total internal volume of all the jack cylinders. To get gpm, divide the total cylinder volume (in gallons) by the number of minutes allowable for the lift. Theoretically, hp = psi x gpm/1752, but because of imperfect efficiency, you could divide by 1500.

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#8
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Re: Sizing of Motor/Resevoir/Etc of Hydraulic Power Unit

07/05/2012 12:22 PM

Exactly what I was looking for! Thank you.

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#9

Re: Sizing of Motor/Resevoir/Etc of Hydraulic Power Unit

07/05/2012 2:06 PM

Incidentally, those who respond to forum questions have no Idea the expertise of the one asking the question. It's always safe to rule out that we're not giving advice to a "Tim Allen, More Power". In your case, it sounds as if we're preaching to the choir on the structural side of things.

BTW: I tested Tornado's formula for HP against what my log splitter has, and came up with a divisor of about 3600 instead of 1752. 11HP engine, 2500psi, 16 gpm pump. I may be off-base here because it's a 2-stage pump, but was just curious.

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#10
In reply to #9

Re: Sizing of Motor/Resevoir/Etc of Hydraulic Power Unit

07/05/2012 2:09 PM

So then what's a 2 stage pump? Any idea?

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#12
In reply to #10

Re: Sizing of Motor/Resevoir/Etc of Hydraulic Power Unit

07/05/2012 6:48 PM

A Two stage pump is a pump with a high flow low pressure stage, and a high pressure low flow stage. Common application would be a log splitter. The cylinder will extend quickly during the first stage, producing small force, and once the load is detected, the pump switches to stage two, which supplies high pressure/high force, but little speed.

hope this helps.

-R

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#11

Re: Sizing of Motor/Reservoir/Etc of Hydraulic Power Unit

07/05/2012 6:20 PM

The design of a power unit always starts with the load, and methodically works backwards to the electric motor.

That said, so far the best advice given yet was to seek out a local hydraulic shop to help you out. In the hydraulics world, as long as you buy the components, the engineering is (almost always) free. I'm an engineer working in fluid power, and it still amazes me how it's all just given away, with the hope that the customer will buy the parts.

All that said, I don't have the time to give you the proper information on this forum, and unfortunately you are out of my service area (Western USA)

A few points in the right direction:

  • Your pump flow will be roughly (as previously stated) the fluid volume of the cylinder (area x stroke) divided by the amount of time required to do the lift, multiplied by the number of cylinders. You will need to keep a close eye on your units, and hopefully end up with GPM, and not liters/second or some other odd measurement.
  • pump displacement is usually rated in CC's/REV or in^3/REV, so if you have a 1800 RPM pump, you can take that displacement multiply if by your RPM, and convert to GPM.
  • You must be careful running things in series, strange things can happen with a poorly designed system.
  • I suggest buying a copy of: The Lightning Reference Handbook, I still use mine daily, and I've been doing this for years. Amazing resource. It will have all the formulas to calculate input power to the pump, pressure drops, line sizes, etc etc etc. Buy it, you won't be sorry.
  • Your valves will need to be chosen correctly (spool type, closed center, p to t, J spool, etc etc etc), there are many more options than most people realize, and this will be where the hydraulic shop will be helpful.
  • I'm going to go out on a limb here and assume you need very fine metering and even lifting, with very accurate control. This is where you will NEED a good knowledgeable hydraulic guru. You cannot simply run down to grainger and pick up all the parts and put it together. You need very accurate proportional pressure controls ($$$$) among other things, such as near zero leak directional valves to keep the house from slowly loosing elevation etc.
  • You need to always keep SAFTEY as the #1 priority. There are many extreme dangers when you start doing this without the bottle jacks. not only can the house kill you when it lands on top of you when some valve gets stuck and breaks the house in half, but the hydraulic pressure can kill you all by itself.
  • ENERPAC makes systems specifically designed to lift houses/stadiums/trains etc, already designed, engineered, and ready to go. Unpack the box, hook up the hoses, and lift the house, no need for any dangerous do it yourself accidents. Interesting note on ENERPAC: they typically run their systems with much higher pressures and smaller cylinders and flows. The higher pressure, and smaller flows make for easier fine tuning minute adjustments.
  • DONT GO CHEAP!!! it will cost you 5 times more in the long run, get the right stuff for the job the first time. it ABSOLUTELY is not worth buying cheap components, and WILL cost you $ and some times can even cost you life/limb.

I wish you the best, and hope you find a good guy with hydraulic fluid in his veins to help you out with the project. It's really too bad you are not in my area, cause it sounds like a fun project.
Good luck!

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#13

Re: Sizing of Motor/Resevoir/Etc of Hydraulic Power Unit

07/05/2012 10:59 PM

have you got a quote for renting the power pack , valve body and cylinders ?

i have often rented lifting gear and hydraulics

if the contractors want $18,000 per day you might find you can rent the gear for $ 1200 - 1800 per day and come out cheaper than the cost of building your own.

if you do build your own dont forget to include overcenter locking valves on the lift cylinders in case you burst a hose , secondly ensure you have check valves on the valve body so a heavy part of the house doesnt transfer pressure through the hoses to the cylinders with less weight and force them to pop up higher and twist the house's pants right off

honest... i see it happen to a girl once and it gets really messy

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#14
In reply to #13

Re: Sizing of Motor/Resevoir/Etc of Hydraulic Power Unit

07/20/2012 10:28 PM

UPDATE: I have been searching all over for a rental house with some hydraulic jacks and everyone here in Maine is looking at me like I have 2 heads. So, option 1 is build a system for $?,000. Option 2, spend $400 on 8 20 ton jacks and run around cranking one, then another, and so on, and on. I guess it's time to consult the local hydraulic guru for a quote and weigh my options. I guess I'd like to build my own system and have it. Like I said, folks make big bucks doing that work around here.

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#15
In reply to #14

Re: Sizing of Motor/Resevoir/Etc of Hydraulic Power Unit

07/21/2012 2:08 AM

with the economy being trashed everywhere there are heaps of second hand power packs , forget building one for 3000 when you can buy one from the guy who needs to eat tomorrow for maybe 400 bucks.

cylinders the same .....

browse online , auctions etc ?

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#16
In reply to #15

Re: Sizing of Motor/Resevoir/Etc of Hydraulic Power Unit

07/23/2012 11:32 AM

$3000 would be very lite if you are after an ideal circuit, that is designed to do exactly what you need.

Good luck

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