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5hp Homemade Ski Rope Tow

10/14/2012 3:25 PM

My son and I are building a rope tow to pull him and his friends up hill this winter to snowboard. The distance one way is about 250 feet. Not quite sure on the angle of the hill, but it's fairly steep. My question is will a 5hp Briggs and Stratton engine be strong enough to pull a 150lb young man uphill.

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#1

Re: 5hp Homemade Ski Rope Tow

10/14/2012 3:31 PM

Given the rather slow speeds that these types of towing systems go, 1 -2 MPH most definitely!

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#2

Re: 5hp Homemade Ski Rope Tow

10/14/2012 3:48 PM

Are you sure you want to design it for use by only one person at a time? Why not give it the power to handle 2 or 3? Then they could race each other without having to wait, or just less waiting in general.

You just reminded me how excited I should be to get to the slopes...

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#3

Re: 5hp Homemade Ski Rope Tow

10/14/2012 5:19 PM

I have 2 words for you,,,liability insurance....

Having said that, I offer this.....The Magic Carpet....

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#4

Re: 5hp Homemade Ski Rope Tow

10/14/2012 5:39 PM

Should work. Get the drive gear and transmission out of an old riding lawn mower, and you can adjust the speed of the tow to where you want it. That will make best use of the engine torque too.

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#5

Re: 5hp Homemade Ski Rope Tow

10/14/2012 7:54 PM

Can a 5hp ICE pull a nominal mass person up an incline plane 250 feet up in elevation? Certainly this can be done. 5hp is a small but common size engine for a riding lawn mower. Can I say if your design and fabrication skills are up to this task? I cannot say since neither are evident. Can this be done in an expedient, cost effective fashion so that a snowboarder will prefer this to walking? It probably can be done but again a suitable design and the snowboarder patience are not evident. Can this be done with absolutely no regard to safety, leading to tragic bodily injury and attorneys profiting from tragedy? Absolutely this can happen. You can also be lucky and never have a bad design turn into a tragedy. If you didn't have to ask us such a basic question, I would be much more confident that you can do this safely.

Good Luck

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#6

Re: 5hp Homemade Ski Rope Tow

10/15/2012 12:45 AM

Why re-invent the wheel?: http://www.capstanropewinch.com/

Many others available, often used by mountain rescue teams for vertical pulls, so higher speeds possible on the slope you intend to use.

If you know of a rope slicer, then a continuous loop is possible.

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#7
In reply to #6

Re: 5hp Homemade Ski Rope Tow

10/15/2012 1:10 AM

Rope Splicer, I think. A riding mower could be used, all by itself. Big soft tires, lots of tread, chains...

Horsepower is just time rate of doing work. What's the VERTICAL lift, coefficient of friction for a snowboard, speed desired, etc. Don't forget a stripper on the rope to keep fingers out of the driver pulley, which could be the big v-pulley on a clothes dryer, lashed to a drive wheel on the mower. The differential might blow out, though.

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#8

Re: 5hp Homemade Ski Rope Tow

10/15/2012 3:58 AM

5hp @70% efficiency represents a rate of increase in potential energy of <...tap, tap..press equals...> say 2600J/s.

Raising 150lb or <...tap, tap...press equals....> 67.5kg or <....tap, tap...press equals...> 662N, divided into 2600J/s is, er <...tap, tap ...press equals...> a maximum rate of rise vertically of 3.9m/s.

So at first sight, yes, the engine seems powerful enough to do the job.

Do make sure there is sufficient professional indemnity insurance cover in place before using the equipment for real.

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#9

Re: 5hp Homemade Ski Rope Tow

10/15/2012 7:14 AM

It is very risky to pull people up on single rope winch. What happens if brake, rope, gears fails. Is there any safety measures?.

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#11
In reply to #9

Re: 5hp Homemade Ski Rope Tow

10/15/2012 7:54 AM

Maybe it's just me, but I don't see how a slow tow up the hill could possibly be more dangerous than careening down the hill at 40-45 MPH.

We didn't even have helmets when I was a kid.

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#15
In reply to #9

Re: 5hp Homemade Ski Rope Tow

10/15/2012 11:01 AM

Put a T bar T at the lift end.

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#10

Re: 5hp Homemade Ski Rope Tow

10/15/2012 7:49 AM

I'd be very concerned about the kid's hands and arms getting in the uphill pulley arrangement.

Major Safety & Liability issues!

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#12

Re: 5hp Homemade Ski Rope Tow

10/15/2012 7:56 AM

I can just see this featured on "A Thousand Ways to Die" LMAO!

Or The Darwin Awards!!!!!

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#13

Re: 5hp Homemade Ski Rope Tow

10/15/2012 9:55 AM

I hate the fact the human race has been wiltered down to (synonym for feline) because of the over population of lawyers.

ingenuity has been replaced with the ability to make an app for the envolving future human that has no voice box, is slouched over cro-mag style with most of its ability and dexterity in its thumbs.

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#14

Re: 5hp Homemade Ski Rope Tow

10/15/2012 10:28 AM

Sounds like a great idea and you shouldn't have any problem experimenting with some gearing to make it work well.

We have a Christmas tree farm and we use an electric motor running a gear reducer to pull the big trees through our netting cone. We pull a tree that is 7' in diameter through a 24" netting cone. It works great and has plenty of power. That is a lot more force required to do that than there will be to tow a kid up the hill. We wanted to make it pull a little quicker so we changed the size of the pulley.

Just put some safety features in place on the uphill side where your engine is so nothing can get pulled into a sheave/pulley. Shouldn't be hard at all. It sounds like a good father/son project.

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#16

Re: 5hp Homemade Ski Rope Tow

10/15/2012 11:20 AM

At the top of the hill, run the rope through a piece of plywood at least 1x1', with a hole just large enough for the rope to go through it, with a nylon bushing in the plywood to protect the rope. This should prevent anyone's hands or fingers from getting caught in the winch. Mount the plywood on a stand, or stake it into the ground.

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#17

Re: 5hp Homemade Ski Rope Tow

10/15/2012 12:04 PM

Or you do it like they did in the old days. You mount the first pulley at the top of the hill up on a pole or tree at least 10 feet or more off the ground so the dolt hanging on will get the point that it is time to let go when their feet leave the ground. That generally keeps fingers out of the works. The uphill section of the rope runs on the snow when not being held by the skier. The prime mover is at the bottom of the hill with the majority of the tension on the overhead sections (downhill) of the rope tow. Old trailer steel tire rims mounted to stub axles up on poles or trees make great sheaves for returning the rope to the source. The difficult part is getting the drive sheave to generate enough friction on the snow and ice covered rope to pull the skier up the hill. You may have to set it up with two or more turns.

My first experience with a rope tow was at a tiny little hill at a dormitory style lodge with the Boy Scouts at Mt. Monadnock in southern New Hampshire back in the mid-seventies. That fire trap of an old wooden structure is long gone, now replaced by a parking lot for the state park that now occupies the land.

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#18

Re: 5hp Homemade Ski Rope Tow

10/15/2012 2:32 PM

As with a lot of warnings already beware of the liability. I had an unfortunate incident as a 5 year old youth when I had my skis kick out and the rope from the tow ran over my cheek (nice rope burn) and the other people on the line ran over me. Rope burn and embarrassment is all that I received but I guess it could have been worse. So no matter what you do keep safety in the forefront.

I know, I know all you guys are all looking up to the right now thinking OH thats whats wrong with him.........

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#19

Re: 5hp Homemade Ski Rope Tow

10/15/2012 6:15 PM

I made a drag (and the slope) a few years ago (see pics) and used a small 18hp tractor pto to power it from the bull wheel. Your motor sounds powerful enough geared down to a slow pull. From experience I would suggest you have few or no intermediate posts as they are problem points for lightly used drags. I used about 5 inter. posts over 600ft with carefully over-engineered pulleys - which retained the rope and kept the rope off the ground alright, and used rope ties on the main pulling rope for hand grips. Professional grips are metal "U" shapes, but I think they could easily trap an adult arm, let alone a child, and while very stable I considered them too dangerous.

I intended to make several portable grips (like tongues, with auto grip release) one for each user to carry and apply onto the main rope loop whenever they arrived at the bottom. These to keep the rope totally free of any grip / hand and finger traps.

The main (bull) wheel worked far better than I expected with a synthetic rope with no slippage at all, however it was never fully loaded using only very few persons.

I also thought of a "train" platform, pulled by a rope loop, to carry several persons. It would grip the rope by the weight of the passengers at the bottom and, the grip mechanism having an enforced release at the top of the slope, would then free wheel to the bottom ready for the next "load". When I have the time I would like to make a rolling platform or carpet of some sort, but my final design is not to mind yet. (It's nice to sit on the ride, instead of standing for a drag. - showing my age)

It's a lot of fun but please be aware to avoid all possible injury points. What can go wrong will go wrong, in spades, with a lot of people. You may like to consider asking the users to sign a standard disclaimer form on entering the facility? Accidents can and do happen to anyone, and this could save you a lot of hassle later on.


Drag line. the rope can be tensioned by the nut on the left
hand side which pulls the bronze bushed pulley wheel along its
mounting slot.The tension was used top and bottom of the slope.

The Bull wheel with tractor pto spline for the drive shaft.
Note the stay wire (to the left of the post) top and bottom of slope.

My over-engineered intermediate posts, with spring (covered in green
garden hose) loaded jockey wheels to retain the rope at all times.
The rope grips raised the spring loaded wheels on passing through.

I hope this has been of some help. (if only on what not to do!)

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#22
In reply to #19

Re: 5hp Homemade Ski Rope Tow

10/16/2012 11:38 AM

Well done. I like the spring loaded sheaves to help retain the line on track while allowing a handle to pass through. Although it's been about 35 to 40 years since I used a rope tow, those all were just large diameter three-strand rope lay that you grabbed with your gloves. Weak grips need not apply as you would get rope burned palms in a matter of a few seconds. Grips spliced into the line would go a long way towards glove longevity.

Cheers!

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#23
In reply to #19

Re: 5hp Homemade Ski Rope Tow

01/08/2017 8:54 PM

Could you please post a link to where I could purchase those springs and jockey wheels as well as any other information that would be helpful to build that piece of the system?

Thanks, Ted

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#20

Re: 5hp Homemade Ski Rope Tow

10/15/2012 8:08 PM

Amazing responses thank you guys so much. And for all the worry warts here. The 'kids' using the rope tow are high school kids with years of snowboarding experience under their belts. If they can jump a 40ft gap through the air I'm sure they're capable enough to know when to let go of the rope. The basic setup is a post and pulley at the top and middle of the hill (where there is a change in grade). With the motor and gear reducer at the top. I was mainly concerned whether or not that 5hp had the juice to do the work before I put any cash down. When all is said and done I plan on taking video and pictures of my setup and will share with everyone. Total cost will probably come to a couple hundred bucks, maybe. But thats because of family and friends generosity and access to material.

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#21

Re: 5hp Homemade Ski Rope Tow

10/16/2012 7:42 AM

Assume the efficiency of the Stration engine is U , and if F is the force exerted by the machine on the boy, the work done to tow the boy =5x746U joules=3730U Watts

250feet= 250x 12x 2.54cm=76.2metres

Therfore, 76.2F= 3730U

F= 3730U/76.2=48.95U Newtons......(1)

Assume the angle of the hill is Q.

Force of friction= WEIGHT OF BOY x Acceleration due to gravity x sinQ

=150/2.2 X 9.8 x sinQ

=668sinQ Newtons..............(2)

Net force pulling the boy uphill = 48.95U-668sinQ

Since the hill is steep, we can assume maximum friction force, hence Q=90degrees

Hence we get,

Net Force on boy up hill=48.95U-668 Newtons

If 48.95N is greater than 668Newtons, then it is possible to pull the boy up hill.

This will be determined by the efficiency (U)of the Stration engine.

The minimum efficiency required of the Stration engine should be at least 15%.

If the efficiency of the Stration Engine satisfies this condition, then it can pull the boy up hill.

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