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Join Date: Oct 2012
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Why DC Supply is Preferred for Transmitter or Sensor Switches

11/09/2012 1:30 PM

Hi frnd, I am thankful to your kind replies,I have seen many places of Instrumentation that,transmitters and sensor switches are having technical specifications having voltage only DC and range from 10 to 32V,and out put range 4 to 20mA.why only DC Supply and why it having only range between 10 to 32,why not more.

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#1

Re: why dc supply is preferred for transmitter or sensor switches

11/09/2012 1:48 PM

let me count the whys....this could take a while we live in increasingly "digital world" you don't need a high voltage to send a SIGNAL, no need for high voltage in communications. digital controls of all shapes and sizes are here to stay...and they'll all be DC...get used to it

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#2

Re: Why DC Supply is Preferred for Transmitter or Sensor Switches

11/09/2012 4:01 PM

I can think of about 3 right quick.

1. Tradition, transmitters and switches have been powered by low voltage DC for a long time.

2. Noise, if alternating current is used, it must shielded to keep from interfering with the analog signals which are typically low voltage DC.

3. Convenience, different wiring practices are required for safety. Limited energy, low voltage is less likely to injure people who come in contact with the live conductors and far less likely to start a fire.

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#3

Re: Why DC Supply is Preferred for Transmitter or Sensor Switches

11/10/2012 4:29 AM

What really matters is the 4 to 20mA. That carries your information. Ignore the input voltage range, that's just limits that allow 4 to 20mA over the circuit that you use to transfer the info.

The 4 to 20 mA is usually converted back to a voltage at the receiving end, usually by the voltage drop across a resistor. It's the resistor that determines that you need the input voltage limits specified.

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#4

Re: Why DC Supply is Preferred for Transmitter or Sensor Switches

11/10/2012 12:22 PM

All great answerers so far. I might add...

  • lower cost
  • less shock hazard risk
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#5

Re: Why DC Supply is Preferred for Transmitter or Sensor Switches

11/10/2012 10:19 PM

Joganand,

From your question, I assume you are learning the field.

  1. An output of 4-20mA is a continuous DC signal type, as compared to a digital signal or an AC signal. If it were an AC signal, the current would be going from zero to a peak to zero to a negative peak to zero, etc. which would be very hard to measure with the desired precision. Also, if it were an AC signal you would have to worry about capacitive and inductive effects in the signal cable--these would introduce uncertainties and errors into the measurement. A DC signal typically has a much slower rate of change, so it would be unaffected by the cable's inherent capacitance.
  2. Typically, the instrument does not supply its own power, so the signal cable has to supply the power to the instrument as well as receive the signal back from it. Again, to avoid problems with capacitance, inductance, and AC noise the signal reliability requires that the power on the cable be DC. Now, depending on the type of equipment and the measurement being made, this may require a separate DC voltage with a significant power draw (more than a few mA) and a 3 or 4-wire cable (if 3-wire, then the power may be on wires 1 & 2, with the signal being on 2 & 3).
  3. To avoid problems with "dangerous" voltages and code rules, the upper limit for excitation voltage is 50VDC. In practice, the instrument manufacturers have standardized on a lower limit of 32VDC as the maximum.
  4. Various signal ranges are frequently used, such as 0-20mA, 4-20mA, 0-10V, 0-5V, 1-5V, 0-40mA, and others! Any of these ranges that start at 0 do not allow you to detect an open circuit. The 4-20mA and its related 1-5V (achieved with a 250Ω precision resistor) are the most common, but some transmitters will allow you to select between 2 or more options.
  5. If you apply Ohm's law you can see that as the circuit resistance increases, the minimum excitation voltage increases. This imposes restrictions on the number of receiving devices the signal can be passed through in series, or on the cable gauge or the cable length. That is when your work as an instrumentation technician gets "interesting".

These are a few points for you to work with. --JMM

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#6

Re: Why DC Supply is Preferred for Transmitter or Sensor Switches

11/12/2012 8:24 AM

Yes - everyone else has nailed the reasons.

Do be aware that there are still a number of instruments out there that, while the signal is working in the low DC volts range, the power to run the instrument may still be 120VAC to 230VAC. (why? - I don't know - makes no sense to me) In particular, at my work, we install several flow meters each year here, and even a level transmitter or two, on our custom built process skids where the customer wants an AC voltage driving the transmitter and display. (loop powered instruments obviously are not included - only devices requiring power above what is required for signal transmission)

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