MCC And Panel Manufacture Production Issues

Without being there, no one's going to have a clue what your production problems.

You seem to be doing well, so, hiring a consultant to survey your plant and make adjustments is the most intelligent thing you could do. It will be money well spent.

If its a control panel mfg. firm, the follwing can save the manpower
1. standardise all drawings including mechanical & electrical
2. Change the standard only if the customer stirctly ask for it
3. Use wiring and terminal schedules instead of schematic diagram for shop wirings.
4. Use electrical softwares like, promise, see electrical expert, or autocad which can produce automatically terminal schedules and wiring schedules.
5. By using schedules technician no need to think about logic of wiring, just connect the wire as per schedule, so no need experts.
6. Use wire looms for standard small control panels,
7. Consider your employees as a human being and give the benefits to them as you get.

good luck