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Safety Concerns of Oil by Rail

Posted October 30, 2014 7:00 AM by cheme_wordsmithy

Historically, most oil in the U.S. has been transported via pipeline. In 2008, the U.S. saw the rise of a new alternative for crude oil shipment - railroad. While "crude by rail" was initially seen as a temporary solution until construction of pipeline infrastructure, it has become a staple part of the U.S. energy industry. Today, no small number (~939,000 barrels a day) of oil in the U.S. is shipped by rail, about a tenth of the quantity carried in pipelines.

Unfortunately, there have been a large number of accidents and spills related to shipping oil by rail, and that has raised concerns for Americans across the country. The biggest incident was in Lac-Megantic, where a 74-car train derailed, causing the fire and explosion of multiple tank cars that destroyed 30 buildings and killed 42 people. Other accidents, such as the accidents in Cassleton, North Dakota, and Lynchburg, Virginia, did not kill or injure anyone but did create massive explosions and oil spills. These, along with other accidents, have generated a lot of discussion about what can be done to make transporting oil by rail safer.

It seems that the culprit in the majority of these accidents is "Bakken crude," crude oil product obtained from the Bakken formation located in North Dakota and nearby states. Some 65-70% of Bakken crude (roughly 670,000 barrels per day) is transported by rail. The biggest issue with Bakken crude (and other forms of light crude oil) is its volatility and explosive potential. Heavy crude is less dangerous to transport because it is harder to ignite due to being largely devoid of combustible "light" components.

There is a way to decrease volatility in crude oil: a process called stabilization. Stabilization is the process of removing the more volatile components of the oil (residual gases, natural gas liquids and "light" liquid components). Stabilizing Bakken oil can effectively decrease its Reid Vapor Pressure (RVP, a common measure of volatility) from 8-16 psi to between 1.5-6 psi, which is a substantial change in explosive potential.

Unfortunately, like all things, stabilization costs money. In fact, mandating stabilization would require companies to spend potentially billions on stabilizers to recover natural gas liquids (NGLs) and pipelines to transport the NGLs to a suitable market. But to address this issue of railcar safety, it may be a necessary price.

There are other factors in the equation, including the traveling speeds of trains and the condition and maintenance of the railcars. Derailing and accidents often occur because a train is moving too fast, and old and poor-condition cars and connections can also cause problems. All of these items need to be addressed at the source because once a train is on the rail it is largely free from regulation by other states it passes through. North Dakota, where most of the Bakken crude is loaded and shipped from, is thus in a unique position to make safety improvements. Other states (including New York) have recognized this and have been petitioning North Dakota to increase its oversight of the oil train industry.

Interestingly enough, this issue literally hits close to home for me, since the office building I work in sits practically right across the road from a rail line that carries North Dakota crude cars through it every day. And while the likelihood of an accident is very small (the cars travel at <10mph in this area), it's a bit unnerving knowing that the potential for a major disaster is very real, and the costs would be much higher than the price of oversight to make things safer. These are things that I hope we consider as the use of rail for crude transport continues to grow.

Sources:
WSJ - Dangers Aside, Railways Reshape Crude Market

Reuters - Safety Debate Eyes Taming Bakken Crude Before It Hits Rails

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#1

Re: Safety Concerns of Oil by Rail

10/30/2014 2:25 PM

"It seems that the culprit in the majority of these accidents is "Bakken crude," "

That statement is misleading and inaccurate (are those the same thing?). While it may be true that BaKken crude is less stable, it's not the oil's fault. The oil has no mind, will or ability to act. It can only react.

One may argue that the fault is with the train operators or the oil companies themselves or even lax regulations, but blaming an inanimate object is absurd.

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#2

Re: Safety Concerns of Oil by Rail

10/30/2014 10:36 PM

When the article stated: "there have been a large number of accidents and spills related to shipping oil by rail" I immediately was turned off. The percentage of accidents is under 1% and people need to realize also that the accidents were not caused by the rail cars in the majority of cases---they were caused by issues with the rails.

1) Making double hulled cars will cost major dollars and take a number of years and increase the weight/car which most likely will reduce the amount of oil/car.

2) Why not increase the $$$ expended on inspecting the rails for defects and finding the issues/fixing the issues before they cause a derailment or accident.

Apparently too logical--after all I am only an engineer, not a bureaucrat or a politician!

(and glad of it)

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#3

Re: Safety Concerns of Oil by Rail

10/30/2014 10:40 PM

Another suggestion has to do with your government's resistance to new pipelines....

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#13
In reply to #3

Re: Safety Concerns of Oil by Rail

10/31/2014 3:03 PM

Another suggestion has to do with your government's people's resistance to new pipelines....

Fixed that for you. :)

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#4

Re: Safety Concerns of Oil by Rail

10/30/2014 11:23 PM

The biggest culprit is GREED. Oil is, indeed, mindless. So is the blind rush to drill wells and start pumping before the initial leases lapse.

Millions of dollars worth of natural gas is flared every month, because there is no established infrastructure to store and transport it to market.

Oil is shipped by rail for the same reason. The pipelines to ship sand tar from ND to the gulf coast do nothing to benefit US consumers. It makes money for big oil. Look what it did for Cornelius Vanderbilt and his railroads.

Bart@, does it really matter why the oil spills on the ground and burns? And, if the Exxon Valdez doesn't make a case for making double hulled cars, I don't know what would. I guess the "fact" that only 1% of shipments end in disasters is justification?

Is the fracked oil solving any fundamental problems? For you and me, the answer can only be NO! Is it making money for big oil without much investment in the future infrastructure that would benefit you and me? YES!

People like tcmtech are, by their own admission, making obscene salaries for doing nothing, but being in the right place at the right time.

JNB,

I fully support our government's resistance to these cash cows for big oil.

Ask the people of Mayflower AR, and other victims of pipeline failures, how they like pipelines.

This just in:

High Levels of Dangerous Chemicals Found in Air Near Oil and Gas Sites

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#6
In reply to #4

Re: Safety Concerns of Oil by Rail

10/31/2014 12:03 AM

Greed? Yes, but the fact of the matter is it's supply and demand. More people demanding more things made from polymers, fuels to create power to manufacture and use things as well as providing heat and transportation and surfacing the roads that are the arteries of our nations- the North American (and many other places) lifestyle is founded on hydrocarbons.

I agree there is huge waste, but that is the way of doing business and the governments allow this to be done. They have the power to force an industry change, when the big players don't care and the small guys can't afford to do otherwise. The same government also has the power to mandate that products should be transported in a safe way, and while rail may have an excellent record pipelines still beat them hollow. I also don't care how much tcmtech is making; he's adding value to the economy in a way that the lawyers involved with these accidents- and who incidentally are probably making a much higher hourly rate- never will. You have simply brought home some of the problems that used to live in the middle east, along with the benefit of stimulating your own economy and being less reliant on others.

So when it comes to greed... just look at the American rail company that cut corners on a shipment of American oil, and a Canadian town paid the price.

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#7
In reply to #4

Re: Safety Concerns of Oil by Rail

10/31/2014 5:22 AM

I am quite astonished that oil field flaring still seems to be common in the US. I am working on the preliminary design for a new platform in shall we say contentious waters several hundred miles from any significant population but the platform is to be designed for no normal flaring. In this case it is admittedly enlightened self interest as the field is low pressure so it helps recovery by reinjecting the gas but even if that weren't the case flaring would not be acceptable.

Our world is still wedded to the high embedded energy of hydrocarbons and organisations will take the path of least resistance to maximise profits. This can only be controlled by government regulation.

I am not convinced that the Exxon Valdeez demonstrates the case for double hull rail cars. It certainly demonstrates the need for drivers / captains to be stone cold sober and that you need to have proper clearances on transport routes.

In most of the catstrophic rail accidents I am not sure that double hulls would have helped I think the impacts were sufficient to rupture both hulls. With supertankers the tanks are huge so that once one starts to spill you have a huge loss whereas for a rail car the lost inventory is small. If that small inventory starts a fire then you have a big problem so clearly there I do need to think some more about this issue.

As far as I know there are no double hull rail cars in use anywhere so if India, China, Russia, Europe all transport oil by rail (and I have no idea of the relative numbers or relative accident rates) then maybe the answer lays in the railroads rather than the cars. Thats not to sy that its not worth looking at the safety of rail cars we should always take all necessary steps to abet safe practice.

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#9
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Re: Safety Concerns of Oil by Rail

10/31/2014 9:14 AM

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#10
In reply to #9

Re: Safety Concerns of Oil by Rail

10/31/2014 9:22 AM

Frackin Hell

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#11
In reply to #10

Re: Safety Concerns of Oil by Rail

10/31/2014 9:28 AM

Oh and, land owners don't get paid for flared gas. Nice racket, huh?

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#14
In reply to #11

Re: Safety Concerns of Oil by Rail

10/31/2014 3:07 PM

What's standing in the way of raising their price? They should charge market price for that NG, all transport / refining costs aside.

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#15
In reply to #14

Re: Safety Concerns of Oil by Rail

10/31/2014 3:50 PM

A lease is a lease. They are not negotiable until they expire.

The Coming Bust of the Great Bakken Oil Field : SRSrocco ...

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#16
In reply to #9

Re: Safety Concerns of Oil by Rail

10/31/2014 11:12 PM

Actually that picture is misleading. The vast majority of the light seen in our are in that photo is not from the flares themselves but from the actual drilling rigs, fraccing rigs and other such well and pad work equipment.

Even the biggest flares we have burning here cant touch the candle power we toss around on a well site while working at night!

Someplace on the web is the actual picture you have but in a far higher resolution. On that one you can zoom in on the image and what you see are hundreds of little well lit rectangles all in a pattern that perfectly matches the well pad layouts that have the assorted service and work rigs in place of which we have hundreds here now.

Where I am sitting right now at work is a well pad that is roughly 300' x 600' and we have 10 light plants with each supporting four 1000 - 1500 watt metal halide fixtures plus every single machine here (20+ units) has its own well endowed lighting system lit up too!

Seriously we light these places out in the prairies like sports stadiums at night. The actual well gas flares don't account for anything more than what one light plant does best and most are far less than that.

At night from a hill top the well flares look like faint little yellow orange candles in the dark. The working rigs however light up the prairie like brilliant little cities at each location!

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#17
In reply to #4

Re: Safety Concerns of Oil by Rail

11/01/2014 2:03 AM

"People like tcmtech are, by their own admission, making obscene salaries for doing nothing, but being in the right place at the right time."

Hey now... I wouldn't call my pay for what I do obscene. Maybe PG-13 to light R but not obscene.

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#18
In reply to #17

Re: Safety Concerns of Oil by Rail

11/03/2014 9:58 AM

My brother is working in those fields now. He monitors equipment that removes H2S(? - no chem engineer) from the crude. He gets paid very well to stay out in the lovely North Dakota (don't confuse it with South!) Winter making sure the heater doesn't overheat, overpressure or leak. Some of his instructions are to RUN to higher ground if something goes wrong.

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#5

Re: Safety Concerns of Oil by Rail

10/30/2014 11:56 PM

Well, it's good we now have the railroads to make the pipelines look good. Unfortunately, the pipelines seem to have similar maintenance and stuporvision problems. This is part of the plan where we drown the government in the bathtub, and then we get to ignore safety for profit. Vote early and often. Follow the money..

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#12
In reply to #5

Re: Safety Concerns of Oil by Rail

10/31/2014 12:36 PM

Interesting that one Warren Buffet makes billions off of the RailLines, shipping oil and leasing rail cars, and is, (or was), a major Demo blocker of the new KeyStone Pipeline proposal..As you guys say, follow the money: Buffet's company (Marmon Group), owns 40% of Union Tank Car and Procor, the largest tank car lessee's, double the size of the next competitor. Buffet's railroad, BSNF, is the biggest player in the Bakken Oil transfer business. , and provides 13% of Berkshire's revenues. Buffet is on record to oppose new tank car recalls and retrofits, as he calls the shots in Washington lobby circles. Look for the label UTLX--That is a Berkshire tanker car going by.. Just a portion of the story….Source is from the SightLine Institute, post 21.. BTW--Any major problems with the Alyeska Pipeline , of date? When was that put in, 1969? They have pumped almost 17 billion barrels thru it, at a temperature fluctuation of -85 degrees, to 95 degrees, and I don't remember any big incidents. Could be wrong...

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#8

Re: Safety Concerns of Oil by Rail

10/31/2014 9:12 AM

The number of permits for rail terminals in fracking states is on the rise. Some of these companies will be seeking profit without any concerns. It will be one of these profit seeking companies that will give the entire industry a black eye. And the way regulators work, it is usually after the fact.

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#19

Re: Safety Concerns of Oil by Rail

02/23/2015 1:58 AM

Whatever is good for the railroads is good news for our roads. Up safety regulations to a reasonable level and keep it on the rails.

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