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Guru
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Join Date: Mar 2005
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Drilling the World's Smallest Hole

11/29/2005 3:30 PM

Scientists at Cardiff University are using electro-discharge machining (EDM) to drill holes as small as 22 microns (0.022 mm) in stainless steel. The process is achieved by creating a minute electrode, with a diameter of only 6 microns (0.006 mm), which was itself produced by manufacturing a highly precise wire electrode discharge grinder. Need a frame of reference? The human hair varies between 80 microns (0.08 mm) down to 50 microns (0.05 mm) in thickness.

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The Feature Creep

Join Date: Feb 2005
Location: Boston, MA
Posts: 990
#1

Story

11/29/2005 4:44 PM

That reminds me of the old story between tow wire companies where one send a sample of their finest wire to show off how fine a product they can make and the competitor sent it back to them hollowed out.

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Participant

Join Date: Nov 2005
Posts: 1
#2

A couple of unanswered questions...

11/29/2005 5:08 PM

Not to poo-poo this accomplishment, but I can buy a drill that is 38 microns and use a vertical machining center to drill the hole. I would hope that you could machine something finer with an EDM process. BTW, how thick was the material? The higher the depth/diameter ratio, the more significant the accomplishment.

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Anonymous Poster
#3
In reply to #2

Re:A couple of unanswered questions...

01/16/2006 8:19 AM

Well, a neutrino can effortlessly drill an infinitesimally small hole through 8,000 miles of planet Earth. Add to that it is perfectly straight.

We just need to go to Home Depot and get one of those Royobi neutrino hammer drills when they go back on sale.

Okay, before everyone else piles on, I know that the neutrino actually doesn't contact any matter because it is on essentially zero mass and zero size. So, the odds of actually colliding with another particle is literally astronomical.

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