I'm looking for verification of a design issue. I am restoring the functionality of an old piece of manufacturing equipment by building new circuit boards with off the shelf components that are 40+ years newer than the original components. Some people might be temped to accuse me of copying these old PCB's but the truth is that the new components are very different from the old parts with the same part number.
Anyway, I replaced a logic chip used as a clock source with a 555 timer which has a precisely tuned 50% duty cycle. It then drives an Op-Amp which drives twin push-pull circuits that hammers a pair of handmade signal transformers with the square wave "carrier" to achieve an old form of signal isolation. The problem is the ringing that takes place right after the square wave changes state.
I've tried substituting analog type optical isolators but the original signal is far too small to work with the optical isolators. The original signal is no more than 0.150 Volts zero to peak, and it must be amplified by a factor of 100 after achieving isolation. Consequently, the ringing is coming through as noise added to the signal.
So, I plan to try an inductor to limit the higher frequency noise, but I don't know how to size it properly without a lot of trial and error. Any suggestions?
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A great troubleshooting tip...."When you eliminate the impossible, whatever remains, however improbable, must be the truth." Sir Arthur Conan Doyle
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