Technical Ceramic Performance and Applications for Industry Components

Technical ceramic materials make applications possible today that were virtually inconceivable just yesterday. Due to their unique material properties, technical ceramics are considered to be one of the most efficient materials of our time.
Technical Ceramics – Materials Groups
Fuboon technical ceramics can be divided into four major groups of ceramic materials: Silicate ceramics, oxide ceramics, non-oxide ceramics and piezo-ceramics. Silicate ceramics are the oldest type of ceramic materials for technical applications and are made primarily from natural raw materials in conjunction with alumina (aluminum oxide, aluminum silicate). The oxide ceramics group contains materials that consist primarily of metal oxides such asaluminum oxide, zirconium oxide, aluminum titanate or dispersion ceramics. Non-oxide ceramics represent a materials group comprised of ceramic materials based on carbon, nitrogen and silicon compounds such as silicon carbide, silicon nitride and aluminum nitride. Piezo-ceramics (also known as functional ceramics) represent a group of materials used to convert mechanical parameters into electrical parameters or, conversely, to convert electrical signals into mechanical movement or vibration.

Zirconia ceramics:

Zirconia ceramic has high toughness,high bending strength,high abrade-resistance, the Coefficient of thermal expansion is close to steel, it was widely used in structure ceramic areas. Mainly products: Y-TZP grinding ball, grinding medium, nozzles, ball valve and seat, zirconia moulds, fan axes, draw bench mould, incision tools, wearable knives and other wearable accessories.

Specifications

1.high toughness
2.high bending strength
3.high abrade-resistance
4.high quality with low price
5.no abrade

This dense advanced ceramics material is usually precision ground using conventional diamond cutters and wheels. Machines used for precision grinding include:

Surface grinders
CNC milling machines
Jig grinders
Center less grinders
CNC lathes
ID grinders

The types of dense, advanced ceramic components produced by FUBOON include:

Ceramic Valve components
Ceramic Pump liners
Ceramic Roller
Ceramic Plugs
Ceramic Sleeves
Ceramic Pistons
Ceramic Nozzle
Precision ceramic balls
Ceramic Spools
Ceramic Shaft
Ceramic Press tooling

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Alumina ceramics

Features of the ceramics parts:

1) A variety of specifications available.

2) Satisfy various technical request

3) Lower medium spoilage

4) Good insulation performance and high temperature resistance

5) High strength

6) Used in all electric products, electric heating products and wear resistant machinery parts.

Wear ceramic parts

• Ceramic Nozzles
• Ceramic Sprayers Cyclones
• Homogenising devices
• Ceramic Linings
• Milling Systems
• Ceramic Thread guides

Precision components

• Ceramic Measuring Components
• Ceramic Control systems
• (Micro) dosing valves
• Electronics
• Components,
• Mechatronics
• Optical applications

Machine-construction

• Positioning
• Guide parts
• Coatings,
• Transport ceramic rollers
• Ceramic Dies
• Textile machine parts,
• Furnace parts

Rotating equipment

• Ceramic Sliding Bearings
• Ceramic Ball bearings
• Mechanical seals
• Ceramic Plungers
• Ceramic Valves / fittings,
• Dosing components

Cutting & moulding

• Ceramic knives
• Metal-forming tools
• Seaming rolls
• Ceramic Punches
• Drawing dies

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Silicon Nitride Ceramics
Silicon nitride, mainly consisting of Si3N4, has excellent thermal shock resistance and high-temperature strength. These properties make it ideal for use in automotive engines and gas turbines. It is used for turbocharger rotors, glow plugs and hot plugs in diesel engines, and is being applied in many other diverse applications.

Properties of Silicon Nitride (Si3N4)
Very low density
High wear resistance and corrosion resistance
High temperature resistance
Good flexural strength and high fracture toughness
Very good thermal shock resistance
Dimensional stability and aging resistance
Excellent sliding properties (tribology)
Biocompatibility (for use in hygiene and the food and beverage industry)

Related Products of Silicon Nitride (Si3N4)
Ceramic Seal Rings, Bearings and Sealing Technology
Ceramic Rollers and Guide Elements
Ceramic Forming Rings and Large Components
Ceramic Rollers and Drawing Cones
Ceramic Bearing Rollers
Centering Pins
Ceramic Inserts
Ceramic Nozzles
Components for Pumps and Valve

Silicon nitride ceramic Product Gallery: