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Join Date: Apr 2007
Posts: 5

Utilizing heat lamps to mimic the sun

10/03/2007 8:18 AM

I am supporting the integration of new avionics in a fighter aircraft. My company developed cooling devices for the new avionics equipment and performed some steady state and transient FEA modeling. To further define operating parameters of the new avionics, more steady state analysis is required on the cooling capability of the cooling devices. The task involves heat soaking the aircraft in a hangar by using heat lamps to do so, as this will provide a better control, as compared to the environmental variables of performing this task outside in a real sun soaked environment. The intent is to heat the area around a compartment located in the aircraft's lower rudder section. I understand the aircraft will act as a big heat sink, posing error, but the real goal here is too determine/approximate compartment temperature and how quickly the cooling devices can vacate the heated air once the devices are turned on. The question - finally, is based on the intensity of the heat lamps (which I do not know yet) what distance from the aircraft's skin should the lamps be located to somehow represent a sun induced heat soak condition? I know the question has many variables, so if anyone has past experience in testing and or mimicking a heat soak condition as I mentioned will be valuable. I would want the lamps positioned so the temperature would stabilize, but not be too hot or too cold, but somewhat equivalent to a sun soaked condition. Hope I explained this enough.

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Anonymous Poster
#1

Re: Utilizing heat lamps to mimic the sun

10/03/2007 12:37 PM

How can you do this without an environment chamber? Your ambient conditions in a hanger are never going to be constant. Your customer surely will have specifications for their requirements or the equivalent of MOPS.

If memory serves, I think Boeing uses a massive chamber to do these types of tests, but you probably can do a lot of preliminary work in a smaller chamber with some careful planning.

I guess I don't really understand your question because I can't understand why you would want to take such an ad hoc approach to satisfying and verifying your customer's requirements in this way.

Attempting to heat soak the tail section using lamps in an uncontrolled environment has no real answer. You can easily determine how many Watts you are pumping out, but no way to determine how much of that energy is applied to the DUT. I guess you can instrument the tail with temperature sensors, but what about humidity, altitude, etc?

Sorry I can't be more help, but normally the customer supplies us with a list of testing requirements and as a supplier we need to meet those environmental requirements (as well as operational requirements). In some cases they specify the test in detail, but in the end we have to show by audit that we have met each and every requirement.

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Member

Join Date: Apr 2007
Posts: 5
#2
In reply to #1

Re: Utilizing heat lamps to mimic the sun

10/04/2007 9:22 AM

A test plan was provided by the system contractor, and my co-workers and I felt the same as you. It will be a convulted test. We want to know how hot the compartment will get while the aircraft is parked on the flightline. The ambient temperature while outside or in a hangar will always be fluctuating. There will be several thermal data loggers attached internally on our cooling devices, at the interface and even near the fan input so we can gather the air temperature of the air being drawn in from the outside. Based on that temperature and how quickly the avionics cools, curves can be built, depending on the test points used, and an approxiamate outsie operating envelope can be determined.

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Anonymous Poster
#3

Re: Utilizing heat lamps to mimic the sun

10/04/2007 12:32 PM

perhaps a company like FRIMO could assist. They make large heating arrays for large part thermo forming, and for paint dry lines for automotive.

Also DURR

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