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Associate

Join Date: Oct 2007
Location: California, USA (Magic Mountain area)
Posts: 29

Material Selection and Sizing for Telescopable Pole

11/06/2007 12:46 PM

WHO CAN HELP ME OPTIMIZE MY TINY POLE? :-\ Have I made the right choice using structural aluminum alloy (6063) square tubes, 1/8" wall?
What kind of engineer should I consult? How would I find them?

Optimizing for lightest, cheapest, smallest, strongest I'm trying to figure out the best commonly available, telescope-able tube to support up to 1 static ton for a short time (seconds or minutes).
The strength needed is mostly in rigidity and compression.
There is very little horizontal strain.
I'm telescoping 5 - 12" segments from 1" OD to 2" OD in 1/4" increments making a 5 segment 50" pole.
This pole supports from 500 to 2000 static lbs.

The "weakest link" is probably the thinnest segment connection to the next larger segment?
This is currently 1x1x1/8 inside 1.25x1.25x1/8 connected by a single 10-24x1.5" machine screw?

These poles telescope down to a 12"x2"x2" size for storage and/or travel. When extended they are held in place by single 10x24x2.5" machine screws.

The problem is weight. This pole weighs about 4 lbs. I'd like to get it down to around 2 lbs or less even if it has to be slightly larger.

Would 1/16" wall 6063 be too flimsy? Some sizes are not readily available.
How about stainless steel 1/16" wall? Would it still be heavier telescoping 5 segments from ½" to 1" in 1/8" increments?
How about fiberglass, carbon fiber, plastic, polyurethane?

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Power-User

Join Date: Jul 2007
Posts: 182
Good Answers: 1
#1

Re: Material Selection and Sizing for Telescopable Pole

11/07/2007 12:44 AM

Carbon ceramic with a Vectran fiber composite re-enforced internal structure and resin.

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Associate

Join Date: Oct 2007
Location: California, USA (Magic Mountain area)
Posts: 29
#2
In reply to #1

Re: Material Selection and Sizing for Telescopable Pole

11/07/2007 12:43 PM

Is this an answer to:

Optimizing for lightest, cheapest, smallest, strongest I'm trying to figure out the best commonly available, telescope-able tube to support up to 1 static ton for a short time?

Or just the lightest part?

This material seems too "cutting edge" (pun intended) to be affordable in a mundane, non-life threatening, portable, temporary support pole.

Do you have a link to how this applies?

Jim

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